AV-244
[WITH MOBILE ENTERTAINMENT SYSTEM]
DIAGNOSIS SYSTEM
Revision: 2006 January2006 M35/M45
BLUETOOTH
Confirm/Change Passkey
The passkey of Bluetooth can be confirmed and changed.
The passkey can be changed by four digits within 0 to 9.
Confirm/Change Device Name
The device name of Bluetooth can be confirmed and changed.
The device name can be changed by sixteen digits within A to Z
(small characters can be used) and - (hyphen).
DELETE UNIT CONNECTION LOG
Erase the connection history of unit and error history that is recorded
in AV (NAVI) control unit (clear the connection history of the removed
unit).
SKIB3669E
SKIB3670E
SKIB3671E
AV-250
[WITH MOBILE ENTERTAINMENT SYSTEM]
DIAGNOSIS SYSTEM
Revision: 2006 January2006 M35/M45
DATA MONITOR
When “DATA MONITOR” is selected, “ALL SIGNALS” and “SELEC-
TION FROM MENU” are displayed.
ALL SIGNALS
When “ALL SIGNALS” is selected and “START” is touched, the
following vehicle signal condition that is input to AV (NAVI) con-
trol unit is displayed.
For each signal, a comparison of actual operating status and the
status recognized by the system can be checked.
DVD-ROM COMM [U1208]
Malfunction is detected on DVD-
ROM drive pickup lens in NAVI con-
trol unit
There is dirt and damage on the map
disc
Map disc
NAVI control unit
Refer to AV-290, "
AV (NAVI) Control
Unit"
DVD-ROM READ [U1209]
DVD-ROM DISC [U120A]
DVD-ROM MECHA DETECT [U120C]
DVD-ROM DRIVE MECHA [U120D]
DVD-ROM FOCUS [U120E]
DVD-ROM TOC [U120F]
DVD-ROM SEEK [U1210]
DVD-ROM ERR CORRECTION [U1211]
DVD-ROM DATA FORWARD [U1212]
DVD-ROM DATA [U1213]
DVD-ROM TIMEOUT [U1214]
DVD-ROM LOAD [U1215]
CAN CONT [U1216]
AV (NAVI) control unit malfunction is
detectedReplace AV (NAVI) control unit
Refer to AV-290, "
AV (NAVI) Control Unit"BLUETOOTH CONN [U1217]Error item Description Possible cause/Action to take
SKIB3675E
SKIB3676E
BL-284
BODY REPAIR
Revision: 2006 January2006 M35/M45
BODY REPAIRPFP:60100
Body Exterior Paint ColorNIS0020X
2S: Solid + Clear, M: Metallic, 2P: 2-Coat pearl, 3P: 3-Coat pearl, FPM: Iron oxide pearl, RPM: Multi flex color
TM: Micro titanium metallic, PM: Pearl metallic ComponentColor code BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
Description RedDark
BlueGrayish
BrownSilverYellow-
ish SilverBlack White Silver
Paint type 2P 2P M M TM 2S 3P M
Hard clear
coat
1Bumper
fasciaBody color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
2 Front grilleChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
3Door outside
mirrorCover Body color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
4Side guard
moldingBody color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
5Center
mudguardBody color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
6Door outside
handleChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
Body color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
7Trunk lid
finisherMoldingChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
Finisher Body color BA33 BBW5 BC31 BK23 BK32 BKH3 BQX1 BWV2
SIIA2451E
CYLINDER HEAD
EM-107
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
6. Remove valve oil seal using the valve oil seal puller (SST).
7. If valve seat must be replaced, refer to EM-110, "
VALVE SEAT REPLACEMENT" .
8. If valve guide must be replaced, refer to EM-109, "
VALVE GUIDE REPLACEMENT" .
9. Remove spark plug tube, as necessary.
Using a pliers, pull spark plug tube out of cylinder head.
CAUTION:
Take care not to damage cylinder head.
Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. When valve guide is removed, install it. Refer to EM-109, "VALVE GUIDE REPLACEMENT" .
2. When valve seat is removed, install it. Refer to EM-110, "
VALVE SEAT REPLACEMENT" .
3. Install new valve oil seals as follows:
a. Apply new engine oil on valve oil seal joint and seal lip.
b. Install with the valve oil seal drift (SST) to match dimension in
the figure.
4. Install valve spring seat.
5. Install valve.
Larger diameter valves are for intake side.
NOTE:
Larger diameter valves are for intake side.
6. Install valve spring (uneven pitch type).
Install narrow pitch end (paint mark) to cylinder head side
(valve spring seat side).
7. Install valve spring retainer.
PBIC0884E
Height “H” (Without valve spring seat installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC2769E
Paint mark collar
: Blue
SEM085D
EM-110
[VQ35DE]
CYLINDER HEAD
Revision: 2006 January2006 M35/M45
4. Heat cylinder head to 110 to 130C (230 to 266F) by soaking in
heated oil.
5. Using the valve guide drift (commercial service tool), press valve
guide from camshaft side to the dimensions as in the figure.
WA R N I N G :
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
6. Using the valve guide reamer (commercial service tool), apply
reamer finish to valve guide.
VALVE SEAT CONTACT
After confirming that the dimensions of valve guides and valves
are within the specifications, perform this procedure.
Apply prussian blue (or white lead) onto contacting surface of
valve seat to check the condition of the valve contact on the sur-
face.
Check if the contact area band is continuous all around the cir-
cumference.
If not, grind to adjust valve fitting and check again. If the contact-
ing surface still has “NG” conditions even after the re-check,
replace valve seat. Refer to EM-110, "
VALVE SEAT REPLACE-
MENT" .
VALVE SEAT REPLACEMENT
When valve seat is removed, replace with oversized [0.5 mm (0.020 in)] valve seat.
1. Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat recess
in cylinder head. Set the machine depth stop to ensure this. Refer to EM-156, "
Va l v e S e a t" .
CAUTION:
Prevent to scratch cylinder head by excessive boring.
SEM008A
Projection “L”
Intake and exhaust
: 12.6 - 12.8 mm (0.496 - 0.504 in)
SEM950E
Standard:
Intake and exhaust
: 6.000 - 6.018 mm (0.2362 - 0.2369 in)
SEM932C
SBIA0322E
CYLINDER BLOCK
EM-139
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
Main Bearing Grade Table (All Journals)
Undersize Bearing Usage Guide
When the specified main bearing oil clearance is not obtained with standard size main bearings, use
underside (US) bearing.
When using undersize (US) bearing, measure the main bearing inner diameter with bearing installed, and
grind main journal so that the main bearing oil clearance satisfies the standard.
CAUTION:
In grinding crankshaft main journal to use undersize bear-
ings, keep the fillet R [1.5 - 1.7 mm (0.059 - 0.067 in)].
Bearing undersize table
Unit: mm (in) Grade numberThickness
Unit: mm (in)Width
Unit: mm (in)Identification color Remarks
0 2.000 - 2.003 (0.0787 - 0.0789)
19.9 - 20.1
(0.783 - 0.791)Black
Grade and color are
the same for upper
and lower bearings. 1 2.003 - 2.006 (0.0789 - 0.0790) Brown
2 2.006 - 2.009 (0.0790 - 0.0791) Green
3 2.009 - 2.012 (0.0791 - 0.0792) Yellow
4 2.012 - 2.015 (0.0792 - 0.0793) Blue
5 2.015 - 2.018 (0.0793 - 0.0794) Pink
6 2.018 - 2.021 (0.0794 - 0.0796) Purple
7 2.021 - 2.024 (0.0796 - 0.0797) White
01UPR 2.003 - 2.006 (0.0789 - 0.0790) Brown
Grade and color are
different for upper and
lower bearings. LWR 2.000 - 2.003 (0.0787 - 0.0789) Black
12UPR 2.006 - 2.009 (0.0790 - 0.0791) Green
LWR 2.003 - 2.006 (0.0789 - 0.0790) Brown
23UPR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
LWR 2.006 - 2.009 (0.0790 - 0.0791) Green
34UPR 2.012 - 2.015 (0.0792 - 0.0793) Blue
LWR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
45UPR 2.015 - 2.018 (0.0793 - 0.0794) Pink
LWR 2.012 - 2.015 (0.0792 - 0.0793) Blue
56UPR 2.018 - 2.021 (0.0794 - 0.0796) Purple
LWR 2.015 - 2.018 (0.0793 - 0.0794) Pink
67UPR 2.021 - 2.024 (0.0796 - 0.0797) White
LWR 2.018 - 2.021 (0.0794 - 0.0796) Purple
PBIC1908E
Size Thickness
US 0.25 (0.0098) 2.132 - 2.140 (0.0839 - 0.0843)
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-161
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
MAIN BEARING
Undersize
Unit: mm (in)
Main Bearing Oil Clearance
Unit: mm (in)
*: Actual clearanceGrade number UPR/LWR Thickness mm (in) Width mm (in) Identification color Remarks
0 — 2.000 - 2.003 (0.0787 - 0.0789)
19.9 - 20.1
(0.783 - 0.791)Black
Grade is the same
for upper and lower
bearings. 1 — 2.003 - 2.006 (0.0789 - 0.0790) Brown
2 — 2.006 - 2.009 (0.0790 - 0.0791) Green
3 — 2.009 - 2.012 (0.0791 - 0.0792) Yellow
4 — 2.012 - 2.015 (0.0792 - 0.0793) Blue
5 — 2.015 - 2.018 (0.0793 - 0.0794) Pink
6 — 2.018 - 2.021 (0.0794 - 0.0796) Purple
7 — 2.021 - 2.024 (0.0796 - 0.0797) White
01UPR 2.003 - 2.006 (0.0789 - 0.0790) Brown
Grade and color are
different for upper
and lower bearings. LWR 2.000 - 2.003 (0.0787 - 0.0789) Black
12UPR 2.006 - 2.009 (0.0790 - 0.0791) Green
LWR 2.003 - 2.006 (0.0789 - 0.0790) Brown
23UPR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
LWR 2.006 - 2.009 (0.0790 - 0.0791) Green
34UPR 2.012 - 2.015 (0.0792 - 0.0793) Blue
LWR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
45UPR 2.015 - 2.018 (0.0793 - 0.0794) Pink
LWR 2.012 - 2.015 (0.0792 - 0.0793) Blue
56UPR 2.018 - 2.021 (0.0794 - 0.0796) Purple
LWR 2.015 - 2.018 (0.0793 - 0.0794) Pink
67UPR 2.021 - 2.024 (0.0796 - 0.0797) White
LWR 2.018 - 2.021 (0.0794 - 0.0796) Purple
SEM175F
Items Thickness Main journal diameter
0.25 (0.0098) 2.132 - 2.140 (0.0839 - 0.0843) Grind so that bearing clearance is the specified value.
Items Standard Limit
Main bearing oil clearance 0.035 - 0.045 (0.0014 - 0.0018)* 0.065 (0.0026)
EM-242
[VK45DE]
CYLINDER HEAD
Revision: 2006 January2006 M35/M45
VALVE SEAT CONTACT
After confirming that the dimensions of valve guides and valves
are within the specifications, perform this procedure.
Apply prussian blue (or white lead) onto contacting surface of
valve seat to check the condition of the valve contact on the sur-
face.
Check if the contact area band is continuous all around the cir-
cumference.
If not, grind to adjust valve fitting and check again. If the contact-
ing surface still has “NG” conditions even after the re-check,
replace valve seat. Refer to EM-242, "
VALVE SEAT REPLACE-
MENT" .
VALVE SEAT REPLACEMENT
When valve seat is removed, replace with oversized [0.5 mm (0.020 in)] valve seat.
1. Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat recess
in cylinder head. Set the machine depth stop to ensure this. Refer to EM-281, "
Va l v e S e a t" .
CAUTION:
Prevent to scratch cylinder head by excessive boring.
2. Ream cylinder head recess diameter for service valve seat.
Be sure to ream in circles concentric to valve guide center.
This will enable valve to fit correctly.
3. Heat cylinder head to 110 to 130
C (230 to 266F) by soaking in
heated oil.
4. Provide valve seats cooled well with dry ice. Force fit valve seat into cylinder head.
WA R N I N G :
Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
CAUTION:
Avoid directly touching cold valve seats.
SBIA0322E
Oversize [0.5 mm (0.020 in)]
Intake : 37.500 - 37.516 mm (1.4764 - 1.4770 in)
Exhaust : 32.700 - 32.716 mm (1.2874 - 1.2880 in)
SEM795A
SEM008A