EC-802
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2006 January2006 M35/M45
19. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT-II
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect CONSULT-II to the vehicle.
7. Make sure that no (1st trip) DTC is displayed in “SELF-DIAG RESULTS” mode.
OK or NG
OK >>INSPECTION END
NG >> GO TO 21.
20. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With GST
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect GST to the vehicle.
7. Make sure that no (1st trip) DTC is displayed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 21.
BASIC SERVICE PROCEDURE
EC-803
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Revision: 2006 January2006 M35/M45
21. CHECK AIR FUEL RATIO (A/F) SENSOR 1 HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect A/F sensor 1 harness connector.
4. Check harness continuity between the following terminals.
Refer to EC-972, "
Wiring Diagram" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 22.
NG >> 1. Repair open circuit or short to ground or short to power in harness or connectors.
2. GO TO 4.
22. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Reconnect ECM harness connector.
2. Perform EC-806, "
Accelerator Pedal Released Position Learning" .
>> GO TO 23.
23. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-806, "
Throttle Valve Closed Position Learning" .
>> GO TO 24.
24. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-807, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 25.
Yes (Without CONSULT-II)>>GO TO 26.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
A/F sensor 1 terminal ECM terminal
Bank1116
275
42
535
656
Bank 2176
277
424
557
658
Continuity should exist.
EC-804
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2006 January2006 M35/M45
25. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5
C (41F) by touching “DOWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 28.
NG >> GO TO 27.
26. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 k
) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the
resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 28.
NG >> GO TO 27.
27. RECONNECT AIR FUEL RATIO (A/F) SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect A/F sensor 1 harness connector.
>> GO TO 31.
28. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
1. Stop engine.
2. Replace A/F sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 29.
With GST>>GO TO 30.Idle CO: 0.7
9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 9.9% and engine runs smoothly.
SEF982UA
BASIC SERVICE PROCEDURE
EC-805
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Revision: 2006 January2006 M35/M45
29. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT-II
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect CONSULT-II to the vehicle.
7. Make sure that no (1st trip) DTC is displayed in “SELF-DIAG RESULTS” mode.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
30. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With GST
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect GST to the vehicle.
7. Make sure that no (1st trip) DTC is displayed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
31. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator, and repair or replace if necessary. Refer to EC-809, "Fuel Pressure Check"
.
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-927, "DTC
P0101 MAF SENSOR" and EC-936, "DTC P0102, P0103 MAF SENSOR" .
Check fuel injector and its circuit, and repair or replace if necessary. Refer to EC-1420, "FUEL INJEC-
TOR" .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
948, "DTC P0117, P0118 ECT SENSOR" and EC-961, "DTC P0125 ECT SENSOR" .
OK or NG
OK >> GO TO 33.
NG >> 1. Repair or replace.
2. GO TO 32.
BASIC SERVICE PROCEDURE
EC-809
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Revision: 2006 January2006 M35/M4513. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the Diagnostic Procedure below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1.Check that throttle valve is fully closed.
2.Check PCV valve operation.
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
Engine stalls.
Erroneous idle.
Fuel Pressure CheckNBS005AD
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres-
sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
ITEM SPECIFICATION
Idle speed 650
50 rpm (in P or N position)
Ignition timing 12
5 BTDC (in P or N position)
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PBIB2697E
EC-810
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2006 January2006 M35/M45
2. Install the inline fuel quick disconnect fitting A between fuel
damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connect adapter
hose) to the inline fuel quick disconnect fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.
Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.At idling:
Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
PBIB2720E
TROUBLE DIAGNOSIS
EC-811
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Revision: 2006 January2006 M35/M45
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionNBS005AE
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-812
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-816
should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-814
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
5. PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*
1 , and then make sure that DTC*1 is detected
again.
At this time, always connect CONSULT-II to the vehicle, and check diagnostic results in real time on “DATA
MONITOR (AUTO TRIG)”.
If two or more DTCs*
1 are detected, refer to EC-817, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
Freeze frame data*2 is useful if the DTC*1 is not detected.
Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*
1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*
1 by DTC Confirma-
tion Procedure.
Is DTC*
1 detected?
Yes >> GO TO 10.
No >> Check according to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
6. PERFORM BASIC INSPECTION
Perform EC-788, "
Basic Inspection" .
With CONSULT-II>>GO TO 7.
Without CONSULT-II>>GO TO 9.
7. PERFORM DATA MONITOR (SPEC) MODE
With CONSULT-II
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F
ALPHA-B1”, “A/F ALPHA-B2” are within the SP value using CON-
SULT-II “DATA MONITOR (SPEC)” mode. Refer to EC-869, "
Diag-
nostic Procedure" .
Are they within the SP value?
Yes >> GO TO 9.
No >> GO TO 8.
8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> GO TO 9.
9. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-820, "
Symptom Matrix Chart" based on the confirmed symp-
tom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
SEF601Z