LT-150
ACTIVE AFS
Revision: 2006 January2006 M35/M45
28 BR Height sensor signal ON Vehicle heightUnloaded
vehicle posi-
tionApprox. 2.5 V
Maximum
laden condi-
tion Approx. 1.0 V
(With 18- inch wheel)
Approx. 1.3 V
(With 19- inch wheel)
29 L/YSwivel position sensor signal
(left)ONLow beam headlamp
(left) swivel angle0
Approx. 1.5 V
Maximum
angleApprox. 3.5 V
30 L CAN-H — — —
32 W Swivel motor 2 phase+ (right) ON
Low beam headlamp
(right) swivelONReference waveform
Approx. 8 - 12 V
34 G Swivel motor 1phase+ (right) ON OFF Approx. 9.5 - 11.5V
36 Y/L Swivel motor 2 phase
(left) ON
Low beam headlamp
(left) swivelONReference waveform
Approx. 8 - 12 V
38 W/L Swivel motor 1 phase
(left) ON OFF Approx. 9.5 - 11.5 V
40 O Aiming motor drive signal (left) ONLow beam headlamp
(left) auto aimingUnloaded
vehicle posi-
tionApprox. 9 V
Maximum
laden condi-
tion Approx. 4.8 V
(With 18 -inch wheel)
Approx. 5.2 V
(With 19 -inch wheel) Te r -
minal
No.Wire
colorItemMeasuring condition
Reference value
Ignition
switchOperation or condition
SKIB2408J
SKIB2408J
LT-154
ACTIVE AFS
Revision: 2006 January2006 M35/M45
7. Touch “END”.
8. Turn ignition switch OFF.
SELF-DIAG RESULTS
Operation Procedure
1. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
2. Touch “SELF-DIAG RESULTS” on the “SELECT DIAG MODE” screen.
3. Check display content in self-diagnostic results.
CAUTION:
DTC B2503 and B2504 cannot be detected before the swivel operation. Thus, perform swivel operation
first, and then check the display in self-diagnostic results.
Description of DTC and Solutions after Detection
CONSULT-II can detect DTC (Diagnosis trouble code). The descriptions and solutions of DTC are listed
below.
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
CAN
COMM CIR-
CUIT
[U1000]Any of several items below have errors.
TRANSMIT DIAG
Reception from ECM
Reception from unified meter and A/C amp.
Reception from TCM
Reception from steering angle sensor
Reception from IPDM E/R1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop the aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LAN-9,
"TROUBLE
DIAGNOSES
WORK
FLOW" i n L A N
section.
CONTROL
UNIT (CAN)
[U1010]AFS control unit malfunctions.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.Replace
AFS control
unit. LT- 1 9 1
ACTIVE AFS
LT-155
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
SWIVEL
ACTUATOR
[RH]
[B2503]Any of several statuses below
Large difference between swivel motor drive signal (swivel
angle command signal) transmitted by AFS control unit and
swivel position sensor signal (swivel angle feed back signal)
by swivel position sensor exists for 2 seconds or longer. Or
swivel position sensor signal does not change for 2 seconds
or longer even when AFS control unit transmit swivel motor
drive signal.
CAUTION:
Detects when swivel operating (excludes initialization).
Short or open circuit exists for 2 seconds or longer on one of
swivel motor circuits (AFS control unit terminals 11, 13, 32 or
34).
CAUTION:
Detects when swivel operating (excludes initialization).
Voltage of swivel position sensor power supply (AFS control
unit terminal 4) had more than 6 V or had less than 4 V for 2
seconds or longer.
Voltage of swivel position sensor signal (AFS control unit ter-
minal 9) had more than 4.75 V or had less than 0.25 V for 2
seconds or longer.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Reduce approx. 2 V of the aim-
ing motor drive signal value from
that of when error is detected.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LT-162, "
DTC
B2503
SWIVEL
ACTUATOR
RH"
SWIVEL
ACTUATOR
[LH]
[B2504]Any of several statuses below
Large difference between swivel motor drive signal (swivel
angle command signal) transmitted by AFS control unit and
swivel position sensor signal (swivel angle feed back signal)
by swivel position sensor exists for 2 seconds or longer. Or
swivel position sensor signal does not change for 2 seconds
or longer even when AFS control unit transmit swivel motor
drive signal.
CAUTION:
Detects when swivel operating (excludes initialization).
Short or open circuit exists for 2 seconds or longer on one of
swivel motor circuits (AFS control unit terminals 15, 17, 36 or
38).
CAUTION:
Detects when swivel operating (excludes initialization).
Voltage of swivel position sensor power supply (AFS control
unit terminal 24) had more than 6 V or had less than 4 V for 2
seconds or longer.
Voltage of swivel position sensor signal (AFS control unit ter-
minal 29) had more than 4.75 V or had less than 0.25 V for 2
seconds or longer.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Reduce approx. 2 V of the aim-
ing motor drive signal value from
that of when error is detected.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LT-168, "
DTC
B2504
SWIVEL
ACTUATOR
LH"
HI SEN
UNUSUAL
[RR]
[B2514]Any of several statuses belowVoltage of height sensor power supply (AFS control unit termi-
nal 6) had more than 6 V or had less than 4 V for 2 seconds or
longer.
Voltage of height sensor signal (AFS control unit terminal 28)
had more than 4.75 V or had less than 0.25 V for 2 seconds or
longer.1. Normal operation
2. Stop aiming motors when the
malfunction occurred.
3. Remains OFF.
4. Turn ignition switch OFF.LT-174, "
DTC
B2514 HI SEN
UNUSUAL
RR"
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
LT-156
ACTIVE AFS
Revision: 2006 January2006 M35/M45
ST ANG
SEN SIG
[B2515]Any of several statuses belowCannot receive steering angle sensor signal.
Receives steering angle sensor error.
Receives steering angle sensor signal except 943 to +943.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.BRC-23, "
Self-
Diagnosis" in
BRC section.
If above sys-
tem is normal,
replace AFS
control unit.
SHIFT SIG
[P, R]
[B2516]Cannot receive A/T position indicator signal.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.AT- 9 2 , "
SELF-
DIAGNOSTIC
RESULT
MODE" in A/T
section.
If above sys-
tem is normal,
replace AFS
control unit.
VEHICLE
SPEED SIG
[B2517]Cannot receive vehicle speed signal.1. Back to the initial position.
2. Stop when the malfunction
occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.DI-32, "
SELF-
DIAG
RESULTS" in
DI section.
If above sys-
tem is normal,
replace AFS
control unit.
HEAD
LAMP SIG
[B2518]Cannot receive low beam status signal.1. Back to the initial position.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.PG-21,
"SELF-DIAG
RESULTS" in
PG section.
If above sys-
tem is normal,
replace AFS
control unit.
LEVEL-
IZER CALIB
[B2519]Cannot recognize height sensor signal value at unloaded vehicle
position.1. Normal operation
2. Stop aiming motors when the
malfunction occurred.
3. Remains OFF.
4. When levelizer adjustment is
completedLT- 1 5 3 ,
"WORK SUP-
PORT (LEV-
ELIZER
ADJUST-
MENT)"
ST ANGLE
SEN CALIB
[B2520]Cannot recognize steering angle sensor neutral point (straight-
ahead position).1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. When steering angle sensor
adjustment is completedBRC-6,
"Adjustment of
Steering Angle
Sensor Neu-
tral Position"
in BRC sec-
tion. Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
ACTIVE AFS
LT-157
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
CAUTION:
If DTC relating to CAN communication [U1000] and other components are displayed at the same
time, diagnose CAN communication first.
Make sure of the normal operation after the parts (except AFS control unit) replacement according
to the self-diagnosis results. Delete the malfunction history.
Display Results
0: There is malfunction now.
1 – 39: Displays when it is normal at present and finds malfunction in the past. It increases in order
of 0
12...3839 after returning to the normal condition whenever IGN OFFON. If it is over 39,
it is fixed to 39 until the self-diagnostic results are erased. It returns to 0 when malfunction is
detected again in the process.
ECU CIRC
[B2521]Any of several statuses below
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of swivel position sensor (RH) power
supply (AFS control unit terminal 4).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of swivel position sensor (RH) signal (AFS con-
trol unit terminal 9).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of swivel position sensor (LH) power
supply (AFS control unit terminal 24).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of swivel position sensor (LH) signal (AFS con-
trol unit terminal 29).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) or ground of height sensor power supply (AFS
control unit terminal 6).
Short circuit exists for 2 seconds or longer on power supply
(approx. 12 V) of height sensor signal (AFS control unit termi-
nal 28).
AFS control unit (RAM/ROM) malfunctions.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LT-178, "
DTC
B2521 ECU
CIRC"
ECM SIG
[B2522]Cannot receive engine speed signal.1. Back to the initial position.
2. Stop when the malfunction
occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.EC-137,
"SELF-DIAG
RESULTS
MODE" in EC
section.
If above sys-
tem is normal,
replace AFS
control unit.
AFS SIG
[B2523]Cannot transmit AFS off indicator signal.1. Back to the initial position.
2. Normal operation
3. Flashes at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.Replace
AFS control
unit LT-191
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
ACTIVE AFS
LT-159
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
CAUTION:
The value can be slightly different between that is displayed on “SWVL SEN RH/LH” and that on “SWVL ANGLE RH/LH”. LEV ACTR VLTG “% ”Low beam headlamp
auto aiming
(With 18-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Displays aiming motor drive signal
based on AFS control unit interpreta-
tion of various vehicle sensor signals.
The value is a ratio to IGN power sup-
ply. Maximum
laden conditionApprox.
38.0%
Low beam headlamp
auto aiming
(With 19-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Maximum
laden conditionApprox.
41.8%
SWVL SEN RH* “
”Low beam headlamp
(right) swivelOFF Approx. 0
Displays low beam headlamp (right)
swivel angle based on swivel position
sensor signals (right). ON +
SWVL SEN LH* “ ”Low beam headlamp
(left) swivelOFF Approx. 0
Displays low beam headlamp (left)
swivel angle based on swivel position
sensor signals (left). ON +
SWVL ANGLE RH* “ ”Low beam headlamp
(right) swivelOFF Approx. 0
Displays swivel motor drive signal
(right) based on AFS control unit inter-
pretation of various vehicle sensor
signals. ON +
SWVL ANGLE LH* “ ”Low beam headlamp
(left) swivelOFF Approx. 0
Displays swivel motor drive signal
(left) based on AFS control unit inter-
pretation of various vehicle sensor
signals. ON +
Monitors itemMeasuring condition
Description
Operation or conditionReference
value
LT-160
ACTIVE AFS
Revision: 2006 January2006 M35/M45
ACTIVE TEST
Operation Procedure
1. Start the engine. (Swivel actuator is initialized.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Touch “LOW BEAM TEST RIGHT”, “LOW BEAM TEST LEFT”, or “LEVELIZER TEST” on “SELECT TEST
ITEM” screen.
CAUTION:
Can be tested only when swivel actuator initialization is completed. If initialization is not com-
pleted, “RETRY COMMAND” is displayed and cannot be tested.
LOW BEAM TEST RIGHT
Low beam headlamp (right) can be operated to swivel angle
0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LOW BEAM TEST LEFT
Low beam headlamp (left) can be operated to swivel angle 0
by touching “ORIGIN”, and to maximum angle by “PEAK”.
LEVELIZER TEST
Aiming motor drive signal can be changed to approx. 85%
(ratio to IGN power supply) by touching “ORIGIN”, and to
approx. 15% by “PEAK”. That angles headlamp LO up and
down.
5. During the operation check, touching “BACK” deactivates the operation.
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4794E
Test Item Swivel Speed Mode
ORIGIN/PEAK - FAST Three times fast as SLOW Normal operation
ORIGIN/PEAK - SLOW — Initialization
SKIB4795E
Test ItemAiming Motor Drive Signal
Light Axis
(Reference Value) Ratio to IGN
power supplyVoltage
ORIGIN Approx. 85% Approx. 10.6 V 0
PEAK Approx. 15% Approx. 1.9 VApprox. 2.5
(Relatively lower than
that of origin)SKIB4796E
ACTIVE AFS
LT-161
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: 2006 January2006 M35/M45
Symptom ChartNKS003QN
CAUTION:
The low beam headlamps performs small movements when AFS control unit detects the engine start.
This is normal with initialization of swivel actuator by AFS control unit.
SymptomAFS OFF
indicatorCausal system Reference
AFS operates, but cannot judge normal/
abnormal.
(AFS function test)NormalCheck swivel operation.LT-181, "AFS
Operation
Check (Func-
tion Test)"
Check steering angle sensor neutral point (straight-ahead
position).
Auto aiming operates, but cannot judge
normal/abnormal.
(Auto aiming function test)NormalCheck auto aiming operation.LT-183, "Auto
Aiming Opera-
tion Check
(Function
Te s t )"
Check height sensor signal value recognized by AFS con-
trol unit at unloaded vehicle position.
Check height sensor signal and aiming motor drive signal.
Neither AFS operates nor auto aiming
operates.BlinkingCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check AFS control unit power supply and ground circuit.
NOTE:
Check only when “ADAPTIVE LIGHT” is not displayed on
CONSULT-II “SELECT SYSTEM” screen.LT-151, "Pre-
liminary
Check"
AFS does not operate.
(Auto aiming operation is normal.)Blinking Check AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Illuminated Check AFS switch system circuit.LT-185, "
AFS
Switch Does
Not Operate"
Auto aiming does not operate.
(AFS operation is normal.)NormalCheck AFS control unit self-diagnostic results. LT-154,
"SELF-DIAG
RESULTS"
Check aiming motor system circuit.LT-187, "
Auto
Aiming Does
Not Operate
(Check Aiming
Motor System
Circuit)"
Auto aiming operates in the reverse way.
(Lowering vehicle height angles light
axis up.)Normal Replace AFS control unit.LT-191, "Removal and
Installation of
AFS Control
Unit"
AFS OFF indicator does not illuminate.
(AFS operation and auto aiming opera-
tion are normal.)Not
illuminatedCheck circuit between unified meter and A/C amp. and
combination meter.LT-190, "
AFS
OFF Indicator
Does Not
Operate"AFS OFF indicator blinks.
(AFS operation and auto aiming opera-
tion are normal.)BlinkingCheck receive state of AFS off indicator signal from uni-
fied meter and A/C amp.
AFS cannot be cancelled.
(AFS switch does not operate.)Normal Check AFS switch system circuit.LT-185, "AFS
Switch Does
Not Operate"