2006 INFINITI M35 check engine

EC-12Revision: 2006 January2006 M35/M45 Wiring Diagram ....................................................11 7 2
Diagnostic Procedure ..........................................11 7 3
Component Inspection .........................................11 7 7
DTC P0455 EVAP CONTROL SYSTEM ................117 8
On Board Diagnosis Logic ...................................11 7 8
DTC Confirmation Procedure ..............................11 7 9
Diagnostic Procedure ..........................................11 8 0
DTC P0456 EVAP CONTROL SYSTEM ................118 5
On Board Diagnosis Logic ...................................11 8 5
DTC Confirmation Procedure ..............................11 8 6
Overall Function Check .......................................11 8 7
Diagnostic Procedure ..........................................11 8 8
DTC P0460 FUEL LEVEL SENSOR ......................119 4
Component Description .......................................11 9 4
On Board Diagnosis Logic ...................................11 9 4
DTC Confirmation Procedure ..............................11 9 4
Diagnostic Procedure ..........................................11 9 5
Removal and Installation .....................................11 9 5
DTC P0461 FUEL LEVEL SENSOR ......................119 6
Component Description .......................................11 9 6
On Board Diagnosis Logic ...................................11 9 6
Overall Function Check .......................................11 9 6
Diagnostic Procedure ..........................................11 9 7
Removal and Installation .....................................11 9 7
DTC P0462, P0463 FUEL LEVEL SENSOR CIR-
CUIT .......................................................................119 8
Component Description .......................................11 9 8
On Board Diagnosis Logic ...................................11 9 8
DTC Confirmation Procedure ..............................11 9 8
Diagnostic Procedure ..........................................11 9 9
Removal and Installation .....................................11 9 9
DTC P0500 VSS .....................................................1200
Description ...........................................................1200
On Board Diagnosis Logic ...................................1200
DTC Confirmation Procedure ..............................1200
Overall Function Check .......................................1201
Diagnostic Procedure ..........................................1201
DTC P0506 ISC SYSTEM ......................................1202
Description ...........................................................1202
On Board Diagnosis Logic ...................................1202
DTC Confirmation Procedure ..............................1202
Diagnostic Procedure ..........................................1203
DTC P0507 ISC SYSTEM ......................................1204
Description ...........................................................1204
On Board Diagnosis Logic ...................................1204
DTC Confirmation Procedure ..............................1204
Diagnostic Procedure ..........................................1205
DTC P0550 PSP SENSOR .....................................
1206
Component Description .......................................1206
CONSULT-II Reference Value in Data Monitor Mode
1206
On Board Diagnosis Logic ...................................1206
DTC Confirmation Procedure ..............................1206
Wiring Diagram ....................................................1207
Diagnostic Procedure ..........................................1208
Component Inspection .........................................1210
Removal and Installation .....................................1210
DTC P0603 ECM POWER SUPPLY ......................1211
Component Description .......................................1211On Board Diagnosis Logic ...................................1211
DTC Confirmation Procedure ...............................1211
Wiring Diagram ....................................................1212
Diagnostic Procedure ........................................... 1213
DTC P0605 ECM ....................................................1215
Component Description .......................................1215
On Board Diagnosis Logic ...................................1215
DTC Confirmation Procedure ...............................1215
Diagnostic Procedure ........................................... 1216
DTC P0643 SENSOR POWER SUPPLY ...............1218
On Board Diagnosis Logic ...................................1218
DTC Confirmation Procedure ...............................1218
Wiring Diagram ....................................................1219
Diagnostic Procedure ........................................... 1221
DTC P0850 PNP SWITCH ......................................1223
Component Description .......................................1223
CONSULT-II Reference Value in Data Monitor Mode
1223
On Board Diagnosis Logic ...................................1223
DTC Confirmation Procedure ...............................1223
Overall Function Check ........................................1224
Wiring Diagram ....................................................1225
Diagnostic Procedure ........................................... 1226
DTC P1140, P1145 IVT CONTROL POSITION SEN-
SOR ........................................................................1228
Component Description .......................................1228
CONSULT-II Reference Value in Data Monitor Mode
1228
On Board Diagnosis Logic ...................................1228
DTC Confirmation Procedure ...............................1228
Wiring Diagram ....................................................1229
Diagnostic Procedure ........................................... 1232
Component Inspection .........................................1235
Removal and Installation ......................................1235
DTC P1148, P1168 CLOSED LOOP CONTROL ...1236
On Board Diagnosis Logic ...................................1236
DTC P1211 TCS CONTROL UNIT .........................1237
Description ...........................................................1237
On Board Diagnosis Logic ...................................1237
DTC Confirmation Procedure ...............................1237
Diagnostic Procedure ........................................... 1237
DTC P1212 TCS COMMUNICATION LINE ............1238
Description ...........................................................1238
On Board Diagnosis Logic ...................................1238
DTC Confirmation Procedure ...............................1238
Diagnostic Procedure ........................................... 1238
DTC P1217 ENGINE OVER TEMPERATURE .......1239
Description ...........................................................1239
CONSULT-II Reference Value in Data Monitor Mode
1240
On Board Diagnosis Logic ...................................1240
Overall Function Check ........................................1240
Wiring Diagram ....................................................1242
Diagnostic Procedure ........................................... 1244
Main 13 Causes of Overheating ..........................1249
Component Inspection .........................................1249
DTC P1220 FUEL PUMP CONTROL MODULE
(FPCM) ...................................................................1251
Description ...........................................................1251

PREPARATION
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Commercial Service ToolsNBS004S1
Tool name
(Kent-Moore No.)Description
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779

EC-46
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NING :
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-98, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

EC-54
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 January2006 M35/M45
ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionNBS004SL
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
: Applicable —: Not applicable
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-108,
"Fail-Safe Chart" .)
Two Trip Detection LogicNBS004SM
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
: Applicable —: Not applicable
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
DTC 1st trip DTCFreeze
Frame data1st trip Freeze
Frame dataSRT code SRT status Test value
CONSULT-II
—
GST
—
ECM*— — ——
ItemsMIL DTC 1st trip DTC
1st trip 2nd trip
1st trip
displaying2nd trip
displaying1st trip
displaying2nd trip
display-
ing BlinkingLighting
upBlinkingLighting
up
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0306 is being detected
———— ——
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0306 is being detected——
————
One trip detection diagnoses
(Refer to EC-55, "
EMISSION-
RELATED DIAGNOSTIC INFOR-
MATION ITEMS" .)—
—————
Except above — — —
——

ON BOARD DIAGNOSTIC (OBD) SYSTEM
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the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-67, "
HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
For malfunctions in which 1st trip DTCs are displayed, refer to EC-55, "
EMISSION-RELATED DIAGNOSTIC
INFORMATION ITEMS" . These items are required by legal regulations to continuously monitor the system/
component. In addition, the items monitored non-continuously are also displayed on CONSULT-II.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL
and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-101, "
WORK FLOW" . Then perform DTC Con-
firmation Procedure or Overall Function Check to try to duplicate the malfunction. If the malfunction is dupli-
cated, the item requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0850, P11 4 8 , e t c .
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
No Tools
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 0850, 1148, etc.
These DTCs are controlled by NISSAN.
1st trip DTC No. is the same as DTC No.
Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if
available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-137, "
Freeze Frame Data and 1st Trip Freeze Frame Data" .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
PBIB0911E

ON BOARD DIAGNOSTIC (OBD) SYSTEM
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The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
Sea level
Flat road
Ambient air temperature: 20 - 30C (68 - 86F)
Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30
C (68 - 86F)], diag-
nosis may also be performed.
Pattern 1:
The engine is started at the engine coolant temperature of 10 to 35C (14 to 95F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V).
The engine must be operated at idle speed until the engine coolant temperature is greater than
70
C (158F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
The engine is started at the fuel tank temperature of warmer than 0C (32F) (where the voltage
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
When steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
Operate vehicle following the driving pattern shown in the figure.
Release the accelerator pedal during decelerating vehicle speed
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
The accelerator pedal must be held very steady during steady-
state driving.
If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Position
Set the selector lever in the D position with the overdrive switch turned ON.
PBIB2244E

ON BOARD DIAGNOSTIC (OBD) SYSTEM
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–Te s t v a l u e s
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)NBS004SO
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-40, "
WARNING LAMPS" ,
or see EC-722, "
MIL AND DATA LINK CONNECTOR" .
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
SEF217U
Diagnostic Test
ModeKEY and ENG.
StatusFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MIL bulb for damage (blown,
open circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
Misfire (Possible three way catalyst damage)
One trip detection diagnoses
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

BASIC SERVICE PROCEDURE
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BASIC SERVICE PROCEDUREPFP:00018
Basic InspectionNBS004SQ
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
SEF983U
SEF976U
SEF977U