EM-204
[VK45DE]
TIMING CHAIN
Revision: 2006 January2006 M35/M45
Removal and InstallationNBS004P8
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-244, "ENGINE ASSEMBLY" .
2. Remove the following components and related parts:
Drive belt auto tensioner and idler pulley; Refer to EM-176, "Drive Belt Auto Tensioner and Idler Pulley"
.
Thermostat housing and hoses; Refer to CO-55, "THERMOSTAT AND WATER CONTROL VALVE" .
Ignition coil; Refer to EM-190, "IGNITION COIL" .
Rocker cover; Refer to EM-199, "ROCKER COVER" .
3. If necessary, remove intake valve timing control position sensor
(right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover.
CAUTION:
Handle components and parts carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
1. Camshaft sprocket (EXH) 2. Camshaft sprocket (INT) 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Front cover 6.Intake valve timing control solenoid
valve (right bank)
7. O-ring 8. Seal ring 9.Intake valve timing control position
sensor (right bank)
10. O-ring 11.Intake valve timing control cover
(right bank)12.Intake valve timing control position
sensor (left bank)
13. O-ring 14.Intake valve timing control cover (left
bank)15. Seal ring
16.Intake valve timing control solenoid
valve (left bank)17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position sensor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32.Timing chain tension guide
(right bank)33.Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38.Timing chain slack guide
(left bank)39.Timing chain tension guide
(left bank)
40. O-ring
PBIC0050E
TIMING CHAIN
EM-213
[VK45DE]
C
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MA
EM
Revision: 2006 January2006 M35/M45
b. Install new O-rings on front cover.
c. Apply a continuous bead of liquid gasket with tube presser [SST:
WS3930000 ( — )] to intake valve timing control covers as
shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
12. Install intake valve timing control position sensor, intake valve timing control solenoid valve and camshaft
position sensor (PHASE) to intake valve timing control cover and front cover if removed.
Be sure to tighten mounting bolts with flanges completely seated.
13. Install oil pan and oil strainer. Refer to EM-187, "
OIL PAN AND OIL STRAINER" .
14. Install crankshaft pulley as follows:
a. Fix crankshaft with ring gear stopper [SST: J-45476].
b. Install crankshaft pulley, taking care not to damage front oil seal.
Install according to dowel pin of oil pump drive spacer.
Lightly tapping its center with plastic hammer, insert pulley.
CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
c. Apply engine oil onto threaded parts of crankshaft pulley bolt and seating area.
d. Tighten crankshaft pulley bolt.
e. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
SBIA0374E
SBIA0375E
PBIC0051E
: 93.1 Nꞏm (9.5 kg-m, 69 ft-lb)
EM-222
[VK45DE]
CAMSHAFT
Revision: 2006 January2006 M35/M45
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WA R N I N G :
Be careful not to touch rotating parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from intake valve timing control cover oil hole. Refer to LU-24, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-24, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Valve ClearanceNBS004PB
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions during starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-199, "
ROCKER COVER" .
PBIC2848E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
IDX-7
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IDX
ALPHABETICAL INDEX
LT-266
Rear disc brake ................................................. BR-29
Rear door ............................................ BL-190, GW-67
Rear parcel shelf finisher ..................................... EI-42
Rear seat ......................................................... SE-172
Rear seat belt .................................................... SB-32
Rear suspension ............................................... RSU-5
Rear window ..................................................... GW-61
Rear window defogger ...................................... GW-73
Refrigerant connection precaution ..................... ATC-7
Refrigerant discharging evacuating charging ATC-151
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-151
Refrigerant pressure sensor ........... EC-692, EC-1434,
ATC-98
, ATC-167
Refrigeration cycle ........................................... ATC-20
Removal and installation (A/T) ........... AT-271, AT-275
Removal and installation (Transfer) .................... TF-44
Reverse interlock door mirror ........................... GW-96
Revolution sensor (A/T) ...................... AT-119, AT-261
Rocker cover(VK45DE) ................................... EM-199
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-267
ROOM/L - Wiring diagram ................................ LT-274
RP/SEN - Wiring diagram ................ EC-693, EC-1435
S
SAE J1979 - Service $01 - 09 ............. EC-54
, EC-764
SEAT - Wiring diagram ...................................... SE-98
Seat belt inspection ........................................... SB-33
Seat belt, front ................................................... SB-30
Seat belt, rear .................................................... SB-32
Seat, rear ......................................................... SE-172
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-500, EC-1219
SHIFT - Wiring diagram ................................... AT-230
Shift lock system .............................................. AT-229
Shock absorber (rear) ..................................... RSU-10
Side air bag (satellite) sensor .......................... SRS-46
Side curtain air bag .......................................... SRS-43
Side trim .............................................................. EI-37
SMJ (super multiple junction) .......................... PG-106
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-191
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-155, EC-868
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-40
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-17
Stall test (A/T) .................................................... AT-53
Standardized relay ........................................... PG-109
START - Wiring diagram ................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-18
Steering wheel and column ................... PS-10, PS-13
Steering wheel turning force .............................. PS-10
Stop lamp .......................................................... LT-243
Stop lamp switch .............................. EC-598, EC-1329
STSIG - Wiring diagram ................................... AT-109
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-119, ATC-128
Sunroof .................................................. RF-25, RF-28
Sunshade ............................................................ EI-44
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-11, GI-24
System readiness test (SRT) code ...... EC-60, EC-770
T
Tachometer ........................................................... DI-5
Tail lamp ........................................................... LT-249
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-55
Thermostat(VQ35DE) ....................................... CO-29
Three way catalyst function (Bank 1) EC-392, EC-1113
Three way catalyst function (Bank 2) EC-392, EC-1113
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-183
Throttle control motor ....................... EC-619, EC-1351
Throttle control motor relay .............. EC-607, EC-1338
Throttle position sensor (TPS) .......... EC-231, EC-354,
EC-533
, EC-535, EC-640, EC-954, EC-1077, EC-1259,
EC-1261
, EC-1372
Throttle valve closed position learning . EC-95, EC-806
Tie-rod ............................................................... PS-18
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ....................................................... MA-35
TLID - Wiring diagram ...................................... BL-211
Top tether strap child restraint ........................... SB-37
Torque converter installation ............. AT-274, AT-277
Torque convertor clutch solenoid valve AT-126, AT-128
TPS1 - Wiring diagram .................... EC-356, EC-1079
TPS2 - Wiring diagram ...................... EC-233, EC-956
TPS3 - Wiring diagram .................... EC-642, EC-1374
Transfer control unit inspection table ................. TF-20
TRNSCV - Wiring diagram ............................... BL-281
Trouble diagnoses .............................................. GI-12
Trunk lid ........................................................... BL-203
Trunk lid opener - See Trunk lid ...................... BL-209
TURN - Wiring diagram .................................... LT-215
Turn signal lamp ............................................... LT-211
Two trip detection logic ........................ EC-54, EC-764
Tyre pressure monitoring system - trouble diagnoses ..
WT-13