TROUBLE DIAGNOSIS
STC-27
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
STANDARD BY CONSULT-II
CAUTION:
The output signal indicates the RAS control unit calculation data. The normal values will be displayed
even in the event that the output circuit (harness) is open.
Monitor itemDATA MONITOR
Malfunction inspection
checklist
Condition Reference values
VHCL SPEED SE (km/h)Ignition switch ON or engine
running Almost in accordance with the speed-
ometer display. It is not a malfunction,
through it might not be corresponding
just after ignition switch is turned ON.STC-38, "
Inspection 4:
Vehicle Speed Signal"
STEERING ANG ()Turning steering wheel clock-
wise or counterclockwise.Displays the angle when the steering
wheel turns from the neutral positionSTC-38, "
Inspection 5:
Steering Angle Signal
Malfunction"
ENGINE SPEED (rpm) Engine runningAlmost in accordance with tachometer
displaySTC-43, "
Inspection 8:
Engine Speed Signal
Malfunction"
POWER STR SOL (A)Accelerate the vehicle from 0
to 100 km/h (0 to 62 MPH)0 km/h (0 MPH): Approx. 1.10 A
100 km/h (62 MPH): Approx. 0.54 ASTC-46, "Diagnosis
Chart by Symptom 2"
RR ST ANG-MAI (V)
Perform the ACTIVE TEST
and stroke the actuator (with
tires off the ground)Neutral: Approx. 2.4 V
Turn steering wheel to right for full
stroke: Approx. 4.4 V
Turn steering wheel to left for full
stroke: Approx. 0.4 VSTC-40, "Inspection 6:
Rear Main Signal and
Rear Sub Signal Mal-
function"RR ST ANG- SUB (V)
RR ST ANG-VOL (V)
Ignition switch ON or engine
runningApprox. 5 VSTC-40, "
Inspection 6:
Rear Main Signal and
Rear Sub Signal Mal-
function"
C/U VOLTAGE (V) Battery voltage (Approx. 12 V)STC-35, "
Inspection 1:
RAS Control Unit Mal-
function"
MOTOR VOLTAGE (V) Battery voltage (Approx. 12V)STC-35, "
Inspection 2:
Motor Power Supply
System"
MOTOR CURRENT (A)Perform the ACTIVE TEST
and stroke the actuator.It is normal when there is the current
output at strokeSTC-35, "
Inspection 2:
Motor Power Supply
System"
MTR CRNT OPE (A)Turning steering wheel clock-
wise or counterclockwise
while ignition switch is ON or
running the engineNeutral (Steering force is zero and
straight-ahead position): Approx. 0 A
The value is changed according to
steering left or right STC-37, "
Inspection 3:
RAS Motor Output
Malfunction"
STOP LAMP SWDepressing or releasing brake
pedalBrake pedal depressed: ONSTC-44, "
Inspection
10: Stop Lamp Switch
Harness"Brake pedal not depressed: OFF
RAS RELAY
Ignition switch ON or engine
runningIgnition switch ON: ONSTC-35, "
Inspection 2:
Motor Power Supply
System"
FAIL SAFE Not activatedSelf-diagnosis and
suspect system
inspection on DATA
MONITOR
WARNING LAMP (ON/OFF)RAS warning lamp ON: ON
RAS warning lamp OFF: OFFWarning lamp circuit
inspection
STC-32
[RAS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000EN
Check the following items with the vehicle stopped
Is air pressure and size of tires proper?
Is the specified part used for the steering wheel?
Is control unit a genuine part?
Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
POWER STEERING FLUID" .
Is the fluid level proper? Refer to PS-8, "POWER STEERING FLUID" .
Is the wheel alignment is adjusted properly? Refer to FSU-19, "SERVICE DATA AND SPECIFICATIONS
(SDS)" (2WD), FSU-36, "SERVICE DATA AND SPECIFICATIONS (SDS)" (AWD).
Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?
Check each link installation condition of suspension and axle.
Is the battery voltage proper?
Check each connector connection condition.
Check the following items while driving the vehicle
Conditions when the error occurred (5W 1H).
Is the engine is normal?
Basic InspectionNGS000EO
BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION
1. Make sure RAS warning lamp turns on when ignition switch is turned ON.
If it does not turn on, refer to STC-33, "Trouble Diagnosis Chart" .
2. Make sure that RAS warning lamp turns off when the engine is started after ignition switch is turned ON. If
it does not turn off, perform self-diagnosis. Refer to STC-28, "
SELF-DIAG RESULT MODE" .
3. Always erase DTC memory after completing self-diagnosis. Refer to STC-29, "
How to Erase Self-Diag-
nostic Results" .
BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION
1. CHECK RAS CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deformation,
disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Poor connection of connector terminal. Repair or replace the terminal.
2. CHECK RAS CONTROL UNIT GROUND CIRCUIT
1. Disconnect RAS control unit harness connector B127, and then
check continuity between RAS control unit harness connector
B127 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 34 – Ground : Continuity
SGIA1244E
TROUBLE DIAGNOSIS
STC-33
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
3. CHECK RAS CONTROL UNIT POWER SUPPLY CIRCUIT
Turn ignition switch ON, and then check voltage between RAS con-
trol unit harness connector B127 and ground.
OK or NG
OK >> Power supply and ground circuit are normal.
NG >> Power supply circuit open or shorted. Repair or replace
any inoperative parts.
Trouble Diagnosis ChartNGS000EP
SELF-DIAGNOSIS
Terminal 27 – Ground : Battery voltage (Approx. 12 V)
SGIA1245E
Item
Reference Self-diagnosis function CONSULT-II
DTC
(warning
lamp blinks)Diagnosis item Diagnosis item
11 Control unit CONTROL_UNIT [ABNORMAL 1 - 9]STC-35
12 Motor power supplyMOTOR_VOLTAGE [LOW_VOLTAGE] (ꞏ a)
STC-35MOTOR_VOLTAGE [BAD_OBSTRCT] (ꞏ b)
13 Motor outputMOTOR_OUTPUT [ABNORMAL_SIG] (ꞏ a)
STC-37
MOTOR_OUTPUT [REV_CURRENT] (ꞏ c)
MOTOR_OUTPUT [NO_CURRENT] (ꞏ d)
MOTOR_OUTPUT [OVERCURRENT] (ꞏ e)
MOTOR_OUTPUT [MOTOR_LOCK] (ꞏ b)
21 Vehicle speed signal VEHICLE_SPEED_SEN [NO_SIGNAL]STC-38
22 Steering angle signalSTEERING_ANGLE_SEN [NO_CHANGE] (ꞏ a)
STC-38STEERING_ANGLE_SEN [NO_NEUT_STATE] (ꞏ b)
STEERING_ANGLE_SEN [NO_SIGNAL]
STEERING_ANGLE_SEN
24 Rear wheel steering angle (main)RR_ST_ANGLE_SENSOR [MAIN_SIGNAL] (ꞏ a)
STC-40
RR_ST_ANGLE_SENSOR [ABNORMAL_VOL] (ꞏ d)
RR_ST_ANGLE_SENSOR [OFFSET_SIG 1, 2] (ꞏ c)
25 Rear wheel steering angle (sub)RR_ST_ANGLE_SENSOR [SUB_SIGNAL] (ꞏ b)
RR_ST_ANGLE_SENSOR [ABNORMAL_VOL] (ꞏ d)
RR_ST_ANGLE_SENSOR [OFFSET_SIG 1, 2] (ꞏ c)
26 VDC VDCSTC-42
27 Engine speed signal MOTOR_OUTPUTSTC-43
— CAN COMM CIRCUIT
STC-43
— CONTROL UNIT
STC-34
[RAS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DIAGNOSIS CHART BY SYMPTOM
Symptom Reference
It is not entering the self-diagnosis mode.STC-32, "
BASIC INSPECTION 3: RAS CONTROL UNIT POWER
SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION"
STC-44, "Inspection 10: Stop Lamp Switch Harness"
STC-44, "Inspection 11: RAS Warning Lamp Harness"
RAS warning lamp does not turn on with ignition switch ON.STC-32, "
BASIC INSPECTION 3: RAS CONTROL UNIT POWER
SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION"
STC-44, "Inspection 11: RAS Warning Lamp Harness"
RAS warning lamp turns on with ignition switch ON. It does
not turn off even if the engine is started.STC-32, "
Basic Inspection"
STC-28, "SELF-DIAG RESULT MODE"
STC-31, "Diagnosis Procedure with Self-Diagnosis Function (With-
out CONSULT-II)"
RAS warning lamp may turn on after the engine is started.STC-28, "SELF-DIAG RESULT MODE"
The steering force does not change smoothly according to
the vehicle speed.STC-46, "Diagnosis Chart by Symptom 2"
Noise
STC-28, "SELF-DIAG RESULT MODE"
STC-31, "Diagnosis Procedure with Self-Diagnosis Function (With-
out CONSULT-II)"
STC-14, "INSPECTION AFTER DISASSEMBLY"
Malfunction other than aboveSTC-46, "Diagnosis Chart by Symptom 1"
TROUBLE DIAGNOSIS
STC-35
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
Inspection 1: RAS Control Unit MalfunctionNGS000EQ
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> Replace RAS control unit. Perform self-diagnosis again after replacing.
NO >> INSPECTION END
Inspection 2: Motor Power Supply SystemNGS000ER
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and motor connector, and check
terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK RAS MOTOR RELAY BATTERY CIRCUIT
1. Turn ignition switch OFF, and disconnect RAS motor relay harness connector B126.
2. Check voltage between RAS motor relay harness connector
B126 and ground.
OK or NG
OK >> GO TO 3.
NG >> RAS motor relay power supply circuit open or shorted.
Repair or replace power supply circuit and fuse.
Self-diagnostic results
CONTROL_UNIT [ABNORMAL1 - 9]
DTC (warning lamp blinks)
11
Self-diagnosis results
MOTOR_VOLTAGE [LOW_VOLTAGE] (ꞏ a)
MOTOR_VOLTAGE [BAD_OBSTRCT] (ꞏ b)
DTC (warning lamp blinks)
12
Terminal 3 – Ground : Battery voltage (Approx. 12 V)
SGIA1246E
STC-36
[RAS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
3. CHECK RAS MOTOR RELAY HARNESS
1. Disconnect RAS motor relay harness connector B126 and RAS control unit harness connector B127.
2. Check continuity between RAS motor relay harness connector
B126 and RAS control unit harness connector B127.
3. Check continuity between RAS motor relay harness connector
B126 and ground.
OK or NG
OK >> GO TO 4.
NG >> RAS motor relay harness open or shorted. Repair or replace applicable malfunctioning harness.
4. CHECK RAS MOTOR RELAY RESISTANCE
Check the resistance between RAS motor relay connector.
OK or NG
OK >> GO TO 5.
NG >> RAS motor relay malfunction (replacement)
5. CHECK RAS CONTROL UNIT OUTPUT SIGNAL
1. Connect RAS control unit harness connector B127 and RAS
motor relay harness connector B126.
2. Check voltage between RAS motor relay harness connector
B126 and ground.
OK or NG
OK >> Check RAS motor relay separately from other parts.
Refer to STC-49, "
RAS MOTOR RELAY" .
NG >> RAS control unit malfunction (replacement)Terminal 5 – 37 : Continuity exist.
Terminal 1 – 25 : Continuity exist.
2 – Ground : Continuity exist.
SGIA1265E
Terminal 1 – 2 : Approx. 74
SGIA1266E
1–Ground
Ignition switch ON : Battery voltage (Approx. 12 V)
Ignition switch OFF : Approx. 0V
SGIA1267E
TROUBLE DIAGNOSIS
STC-39
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2006 January2006 M35/M45
3. CHECK STEERING ANGLE SENSOR POWER SUPPLY AND GROUND CIRCUIT
1. Turn ignition switch OFF, and disconnect steering angle sensor harness connector M47.
2. Check continuity steering angle sensor harness connector M47
and ground.
3. Turn ignition switch ON, and then check voltage steering angle
sensor harness connector M47 and ground.
OK or NG
OK >> GO TO 4.
NG >> Steering angle sensor power supply and ground circuit
open or shorted. Repair or replace the applicable mal-
functioning circuit.
4. DATA MONITOR
1. Connect steering angle sensor harness connector.
2. Select ”DATA MONITOR“ on “STEERING ANG” mode, and then check the steering angle.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> Replace steering angle sensor and adjust neutral position of steering angle sensor. Refer to BRC-
6, "Adjustment of Steering Angle Sensor Neutral Position" .
Steering angle sensor Ground Continuity
Te r m i n a l 2 — Ye s
SGIA1270E
Steering angle sensor Ground Continuity
Terminal 3 — Battery voltage (approx. 12V)
SGIA1271E
Steering condition DATA MONITOR
Straight-ahead position – 3.5 - +3.5
Turn wheel to the right by 90Approx. R 90
Turn wheel to the left by 90Approx. R 90
STC-40
[RAS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Inspection 6: Rear Main Signal and Rear Sub Signal MalfunctionNGS000EV
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK (1): REAR WHEEL STEERING ANGLE SENSOR POWER SUPPLY AND GROUND CIRCUIT
1. Turn ignition switch OFF, and disconnect rear wheel steering angle sensor harness connector B104.
2. Check continuity rear wheel steering angle sensor harness con-
nector B104 and ground.
3. Turn ignition switch ON, and then check voltage rear wheel
steering angle sensor harness connector B104 and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
Self-diagnosis results
RR_ST_ANGLE_SENSOR [MAIN_SIGNAL] (ꞏ a)
RR_ST_ANGLE_SENSOR [SUB_SIGNAL] (ꞏ b)
RR_ST_ANGLE_SENSOR [OFFSET_SIG 1, 2] (ꞏ c)
RR_ST_ANGLE_SENSOR [ABNORMAL_VOL] (ꞏ d)
DTC (warning lamp blinks)
24
25
Terminal 3 Ground : Continuity exist.
SGIA1272E
Terminal 1 Ground : Approx. 5 V
SGIA1273E