FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 December 2006 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000B6
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
× : Applicable Reference page
Refer to
FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-21, "
Tooth Contact
" .
Refer to FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-23, "
Backlash
" .
Refer to FFD-23, "
Companion Flange Runout
" .
Refer to FFD-8, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise ×××××××××××××
FFD-8
DIFFERENTIAL GEAR OIL
Revision: 2006 December 2006 FX35/FX45
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilNDS000CP
DRAINING
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem- bly and tighten to the specified torque. Refer to FFD-17, "
COM-
PONENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to FFD-17, "
COMPO-
NENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilNDS000CQ
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking from final drive assembly or around it.
Remove filler plug (1) and check oil level from filler plug mount-
ing hole as shown in the figure.
CAUTION:
Do not start engine while checking oil level.
Set a gasket on filler plug (1) and install it on final drive assem-
bly. Refer to FFD-17, "
COMPONENTS (VQ35DE MODELS)" ,
FFD-19, "
COMPONENTS (VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
PDIA0781J
Oil grade and Viscosity:
Refer to MA-12, "
Fluids and Lubricants" .
Oil capacity:
Approx. 0.65 (1-3/8 US pt, 1-1/8 Imp pt)
PDIA0782J
PDIA0782J
FFD-12
SIDE OIL SEAL
Revision: 2006 December 2006 FX35/FX45
5. When oil leaks while removing, check oil level after the installation. Refer to FFD-8, "Checking Differential
Gear Oil" .
FFD-16
FRONT FINAL DRIVE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Tighten mounting bolts in the order as described below when
installing front final drive assembly: upper side of gear carrier
(1), part of carrier cover (2), lower part of gear carrier (3).
CAUTION:
Align the mating faces of gear carrier and oil pan for instal-
lation.
When installing breather hoses and tube, refer to the figure.
CAUTION:
Make sure there are no pinched or restricted areas on the
breather hose caused by bending or winding when install-
ing it.
Install breather connector as shown in the figure.
When oil leaks while removing final drive assembly, check oil
level after the installation. Refer to FFD-8, "
Checking Differential
Gear Oil" .
PDIA1213E
PDIA0661E
Angle “A”: 22.5°
“B”: 22.5 - 45 °
PDIA0822E
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D E
F
G H
I
J
K L
M B
GI
SECTION GI
Revision: 2006 December 2006 FX35/FX45
GENERAL INFORMATION
PRECAUTIONS .....................................................
..... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 3
OPERATION PROCEDURE ............................ ..... 3
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 5
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ................................................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 7
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 7
Precautions for Hoses ......................................... ..... 7
HOSE REMOVAL AND INSTALLATION .......... ..... 7
HOSE CLAMPING ........................................... ..... 8
Precautions for Engine Oils ................................. ..... 8
HEALTH PROTECTION PRECAUTIONS ........ ..... 8
Precautions for the Environment ......................... ..... 8
Precautions for Air Conditioning .......................... ..... 9
HOW TO USE THIS MANUAL .............................. ... 10
Description .......................................................... ... 10
Terms .................................................................. ... 10
Units .................................................................... ... 10
Contents .............................................................. ... 10
Components ........................................................ .... 11
SYMBOLS ........................................................ .... 11
How to Follow Trouble Diagnoses ....................... ... 12
DESCRIPTION ................................................. ... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ ... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION .................................... ... 13
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 14
How to Read Wiring Diagrams ............................ ... 16 CONNECTOR SYMBOLS ................................
... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 17
DESCRIPTION ................................................. ... 18
Abbreviations ....................................................... ... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 25
How to Check Terminal ........................................ ... 25
CONNECTOR AND TERMINAL PIN KIT ......... ... 25
HOW TO PROBE CONNECTORS ................... ... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 28
WORK FLOW ................................................... ... 28
INCIDENT SIMULATION TESTS ..................... ... 28
CIRCUIT INSPECTION .................................... ... 31
Control Units and Electrical Parts ........................ ... 36
WORK FLOW ................................................... ... 28
CONSULT-II CHECKING SYSTEM ....................... ... 37
Description ........................................................... ... 37
Function and System Application ........................ ... 37
Nickel Metal Hydride Battery Replacement ......... ... 38
Checking Equipment ........................................... ... 38
CONSULT-II Start Procedure ............................... ... 38
CONSULT-II Data Link Connector (DLC) Circuit . ... 39
INSPECTION PROCEDURE ........................... ... 39
CIRCUIT DIAGRAM ......................................... ... 40
LIFTING POINT ...................................................... ... 41
Commercial Service Tools ................................... ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
Board-On Lift ....................................................... ... 43
TOW TRUCK TOWING .......................................... ... 44
Tow Truck Towing ................................................ ... 44
2WD MODELS ................................................. ... 44
AWD MODELS ................................................. ... 45
Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 45
AUTOMATIC TRANSMISSION ........................ ... 46
TIGHTENING TORQUE OF STANDARD BOLTS . ... 47
Tightening Torque Table ...................................... ... 47
RECOMMENDED CHEMICAL PRODUCTS AND
PRECAUTIONS GI-5
C
D E
F
G H
I
J
K L
M B
GI
Revision: 2006 December 2006 FX35/FX45
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS00061
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: 2006 December 2006 FX35/FX45
Control Units and Electrical PartsNAS00089
PRECAUTIONS
Never reverse polarity of battery terminals.
Install only parts specified for a vehicle.
Before replacing the control unit, check the input and output and functions of the component parts.
Do not apply excessive force when disconnecting a connector.
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SAIA0255E
SEF348N
IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-142
A/C compressor mounting ........... ATC-140, ATC-142,
ATC-146
, ATC-147, ATC-148, ATC-149, ATC-150,
ATC-152
, ATC-153, ATC-154, ATC-155
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-101
A/C evaporator ............................................... ATC-154
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-137
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-160
A/C operational check ...................................... ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-52, ATC-101
A/C service data specification ........................ ATC-160
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-45
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-134
A/T IND - Wiring diagram .................................... DI-53
A/T self-diagnoses ........................................... AT-102
A/T shift lock system ........................................ AT-232
A/T shift lock system - Wiring diagram ............ AT-233
A/T trouble diagnoses ........................................ AT-44
Accelerator pedal position (APP) sensor ........ EC-575,
EC-582
, EC-596, EC-1254, EC-1261, EC-1275
Accelerator pedal released position learning .... EC-84,
EC-743
AF1B1-Wiring diagram ...... EC-233, EC-242, EC-251,
EC-261
, EC-606, EC-903, EC-912, EC-921, EC-931,
EC-1285
AF1B2-Wiring diagram ...... EC-235, EC-244, EC-253,
EC-263
, EC-608, EC-905, EC-914, EC-923, EC-933,
EC-1287
AF1HB1-Wiring diagram .................... EC-167, EC-837
AF1HB2-Wiring diagram .................... EC-169, EC-839
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-35, EC-695
Air flow meter - See Mass air flow sensor ...... EC-188,
EC-197
, EC-858, EC-867
Air fuel ratio sensor 1 ......... EC-230, EC-240, EC-249,
EC-258
, EC-604, EC-900, EC-910, EC-919, EC-928,
EC-1283
Air fuel ratio sensor 1 heater ............. EC-165, EC-836
Air mix. door motor ......................... ATC-71, ATC-131
Ambient sensor ............................. ATC-103, ATC-116
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-577, EC-1256
APPS2 - Wiring diagram ................. EC-584, EC-1263
APPS3 - Wiring diagram ................. EC-598, EC-1277
ASC/BS - Wiring diagram ............... EC-540, EC-1213
ASC/SW - Wiring diagram .............. EC-523, EC-1196
ASCBOF - Wiring diagram .............. EC-617, EC-1296
ASCD .................................................. EC-36, EC-696
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch .......................................... EC-538
ASCD indicator lamp ....................................... EC-623
ASCD steering switch ...................................... EC-521
ASCIND - Wiring diagram ............... EC-624, EC-1303
AT indicator lamp ................................................ DI-52
Auto air conditioner - Wiring diagram ............. ATC-45
Auto amp ...................................................... ATC-115
Auto anti-dazzling inside mirror ....................... GW-65
Automatic amplifier ........... ATC-50, ATC-62, ATC-115
Automatic transmission fluid replacement ........ MA-32
AV communication line ........................ AV-64, AV-108
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-158
Back door ......................................................... BL-158
Back door opener - See Back door .................. BL-162
Basic inspection .................................. EC-77, EC-737
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-7, SC-11,
SC-23
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-248
Block heater(VQ35DE) ................................... EM-123
Blower motor ................................... ATC-77, ATC-122
Blower unit .................................................... ATC-120
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-551, EC-1229
BRK/SW - Wiring diagram .............. EC-552, EC-1230
Bulb specifications ........................................... LT-204
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-17