2006 INFINITI FX35 checking oil

EC-1020
[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS- FIRE
Revision: 2006 December 2006 FX35/FX45
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1328
.
Spark should be generated.
PBIB1482E
PBIB2325E
Spark should be generated.

DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS- FIRE
EC-1021
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-192
.
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-192
.
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-232, "
CHECKING COMPRESSION PRESSURE" ,.
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-746, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-1314, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-746, "FUEL PRESSURE CHECK" .)

Fuel lines (Refer to FL-3, "Checking Fuel Lines" .)

Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idle: Approx. 350 kPa (3.57 kg/cm
2 , 51 psi)

DTC P0420, P0430 THREE WAY CATALYST FUNCTION EC-1047
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
5. CHECK FUEL INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42, 44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-1308
.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1309, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure. NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7. Voltage: Battery voltage
PBIB1527E
Spark should be generated.
PBIB1482E
PBIB2325E

IGNITION SIGNAL EC-1339
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
Component InspectionNBS004GW
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor. If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for five seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
Terminal No. (Polarity) Resistance Ω [at 25 °C (77 °F)]
1 and 2 Except 0 or ∞
1 and 3 Except 0
2 and 3
Spark should be generated.
PBIB0847E
PBIB1482E
PBIB2325E

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM
Revision: 2006 December 2006 FX35/FX45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS ..................................................... ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ ..... 5
Precautions for Disconnecting Fuel Piping ......... ..... 5
Precautions for Removal and Disassembly ........ ..... 5
Precautions for Inspection, Repair and Replace-
ment .................................................................... ..... 5
Precautions for Assembly and Installation .......... ..... 6
Precautions for Angle Tightening ........................ ..... 6
Precautions for Liquid Gasket ............................. ..... 6
REMOVAL OF LIQUID GASKET SEALING ..... ..... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ...................................................... ..... 8
Special Service Tools .......................................... ..... 8
Commercial Service Tools ................................... ... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 13
NVH Troubleshooting — Engine Noise ............... ... 13
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. ... 14
DRIVE BELTS ........................................................ ... 15
Checking Drive Belts ........................................... ... 15
Tension Adjustment ............................................. ... 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 16
A/C COMPRESSOR BELT .............................. ... 16
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
AIR CLEANER AND AIR DUCT ............................ ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSPECTION AFTER REMOVAL .................... ... 17 INSTALLATION ................................................
... 18
Changing Air Cleaner Filter ................................. ... 18
INSPECTION ................................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 18
INTAKE MANIFOLD COLLECTOR ....................... ... 19
Components ........................................................ ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 21
INSTALLATION ................................................ ... 22
INTAKE MANIFOLD .............................................. ... 24
Components ........................................................ ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSPECTION AFTER REMOVAL .................... ... 25
INSTALLATION ................................................ ... 25
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... ... 26
Components ........................................................ ... 26
Removal and Installation ..................................... ... 26
REMOVAL ........................................................ ... 26
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
OIL PAN AND OIL STRAINER .............................. ... 30
Components (2WD Models) ................................ ... 30
Removal and Installation (2WD Models) ............. ... 30
REMOVAL ........................................................ ... 30
INSPECTION AFTER REMOVAL .................... ... 32
INSTALLATION ................................................ ... 32
INSPECTION AFTER INSTALLATION ............. ... 35
Components (AWD Models) ................................ ... 35
Removal and Installation (AWD Models) ............. ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 38
INSPECTION AFTER INSTALLATION ............. ... 41

EM-2Revision: 2006 December 2006 FX35/FX45
IGNITION COIL ......................................................
... 42
Components ........................................................ ... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSTALLATION ................................................. ... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... ... 43
Components ........................................................ ... 43
Removal and Installation ..................................... ... 43
REMOVAL ........................................................ ... 43
INSPECTION AFTER REMOVAL ..................... ... 43
INSTALLATION ................................................. ... 44
FUEL INJECTOR AND FUEL TUBE ..................... ... 45
Components ........................................................ ... 45
Removal and Installation ..................................... ... 45
REMOVAL ........................................................ ... 45
INSTALLATION ................................................. ... 47
INSPECTION AFTER INSTALLATION ............. ... 50
ROCKER COVER .................................................. ... 51
Components ........................................................ ... 51
Removal and Installation ..................................... ... 51
REMOVAL ........................................................ ... 51
INSTALLATION ................................................. ... 52
FRONT TIMING CHAIN CASE .............................. ... 54
Removal and Installation ..................................... ... 54
REMOVAL ........................................................ ... 54
INSTALLATION ................................................. ... 58
INSPECTION AFTER INSTALLATION ............. ... 63
TIMING CHAIN ....................................................... ... 64
Components ........................................................ ... 64
Removal and Installation ..................................... ... 65
REMOVAL ........................................................ ... 65
INSPECTION AFTER REMOVAL ..................... ... 72
INSTALLATION ................................................. ... 72
INSPECTION AFTER INSTALLATION ............. ... 82
CAMSHAFT ............................................................ ... 83
Components ........................................................ ... 83
Removal and Installation ..................................... ... 84
REMOVAL ........................................................ ... 84
INSPECTION AFTER REMOVAL ..................... ... 85
INSTALLATION ................................................. ... 88
INSPECTION AFTER INSTALLATION ............. ... 92
Valve Clearance ................................................... ... 93
INSPECTION .................................................... ... 93
ADJUSTMENT ................................................. ... 96
OIL SEAL ............................................................... ... 98
Removal and Installation of Valve Oil Seal .......... ... 98
REMOVAL ........................................................ ... 98
INSTALLATION ................................................. ... 98
Removal and Installation of Front Oil Seal .......... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. ... 99
Removal and Installation of Rear Oil Seal ........... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. .100
CYLINDER HEAD .................................................. .101
On-Vehicle Service .............................................. .101
CHECKING COMPRESSION PRESSURE ...... .101
Components ........................................................ .102 Removal and Installation ......................................
.102
REMOVAL ......................................................... .102
INSPECTION AFTER REMOVAL ..................... .103
INSTALLATION ................................................. .104
INSPECTION AFTER INSTALLATION ............. .105
Disassembly and Assembly ................................. .106
DISASSEMBLY ................................................. .106
ASSEMBLY ....................................................... .107
Inspection After Disassembly ............................... .108
VALVE DIMENSIONS ....................................... .108
VALVE GUIDE CLEARANCE ........................... .108
VALVE GUIDE REPLACEMENT ...................... .109
VALVE SEAT CONTACT ................................... .110
VALVE SEAT REPLACEMENT ......................... .110
VALVE SPRING SQUARENESS ...................... . 111
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................. .112
ENGINE ASSEMBLY .............................................. .113
Components (2WD Models) ................................. .113
Removal and Installation (2WD Models) .............. .113
REMOVAL ......................................................... .114
INSTALLATION ................................................. .116
INSPECTION AFTER INSTALLATION ............. .117
Components (AWD Models) ................................ .118
Removal and Installation (AWD Models) ............. .118
REMOVAL ......................................................... .119
INSTALLATION ................................................. .121
INSPECTION AFTER INSTALLATION ............. .122
CYLINDER BLOCK ................................................ .123
Components ......................................................... .123
Disassembly and Assembly ................................. .124
DISASSEMBLY ................................................. .124
ASSEMBLY ....................................................... .129
How to Select Piston and Bearing ....................... .136
DESCRIPTION ................................................. .136
HOW TO SELECT PISTON .............................. .136
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .137
HOW TO SELECT MAIN BEARING ................. .138
Inspection After Disassembly ............................... .141
CRANKSHAFT END PLAY ............................... .141
CONNECTING ROD SIDE CLEARANCE ........ .141
PISTON TO PISTON PIN OIL CLEARANCE .... .141
PISTON RING SIDE CLEARANCE .................. .142
PISTON RING END GAP ................................. .142
CONNECTING ROD BEND AND TORSION .... .143
CONNECTING ROD BIG END DIAMETER ..... .143
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .143
CYLINDER BLOCK DISTORTION ................... .144
MAIN BEARING HOUSING INNER DIAMETER .145
PISTON TO CYLINDER BORE CLEARANCE . .145
CRANKSHAFT MAIN JOURNAL DIAMETER .. .146
CRANKSHAFT PIN JOURNAL DIAMETER ..... .147
CRANKSHAFT OUT-OF-ROUND AND TAPER .147
CRANKSHAFT RUNOUT ................................. .147
CONNECTING ROD BEARING OIL CLEAR-

EM-3
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EM A
Revision: 2006 December 2006 FX35/FX45 ANCE ...............................................................
. 147
MAIN BEARING OIL CLEARANCE ................. . 148
MAIN BEARING CRUSH HEIGHT ................... . 149
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................ . 149
MAIN BEARING CAP BOLT OUTER DIAMETER . 149
CONNECTING ROD BOLT OUTER DIAMETER . 150
DRIVE PLATE .................................................. . 150
OIL JET ............................................................ . 150
OIL JET RELIEF VALVE .................................. . 150
SERVICE DATA AND SPECIFICATIONS (SDS) ... . 151
Standard and Limit .............................................. . 151
GENERAL SPECIFICATIONS ......................... . 151
DRIVE BELT .................................................... . 152
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ........ . 152
SPARK PLUG .................................................. . 152
CAMSHAFT AND CAMSHAFT BEARING ....... . 153
CYLINDER HEAD ............................................ . 155
CYLINDER BLOCK .......................................... . 158
PISTON, PISTON RING AND PISTON PIN ..... . 159
CONNECTING ROD ........................................ . 160
CRANKSHAFT ................................................. . 161
MAIN BEARING ............................................... . 162
CONNECTING ROD BEARING ....................... . 163
VK45DE
PRECAUTIONS ..................................................... . 164
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... . 164
OPERATION PROCEDURE ............................ . 164
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ . 164
Precautions for Disconnecting Fuel Piping ......... . 164
Precautions for Removal and Disassembly ........ . 164
Precautions for Inspection, Repair and Replace-
ment .................................................................... . 164
Precautions for Assembly and Installation .......... . 164
Parts Requiring Angle Tightening ........................ . 165
Precautions for Liquid Gasket ............................. . 165
REMOVAL OF LIQUID GASKET SEALING ..... . 165
LIQUID GASKET APPLICATION PROCEDURE . 165
PREPARATION ...................................................... . 167
Special Service Tools .......................................... . 167
Commercial Service Tools ................................... . 169
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... . 171
NVH Troubleshooting — Engine Noise ............... . 171
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. . 172
ENGINE ROOM COVER ....................................... . 173
Components ........................................................ . 173
Removal and Installation ..................................... . 173
REMOVAL ........................................................ . 173
INSTALLATION ................................................ . 173
DRIVE BELTS ........................................................ . 174
Components ........................................................ . 174 Checking Drive Belts ...........................................
.174
Tension Adjustment ............................................. .174
Removal and Installation ..................................... .174
REMOVAL ........................................................ .174
INSTALLATION ................................................ .175
Components ........................................................ .176
Drive Belt Auto Tensioner and Idler Pulley .......... .176
REMOVAL ........................................................ .176
INSTALLATION ................................................ .176
AIR CLEANER AND AIR DUCT ............................ .177
Components ........................................................ .177
Removal and Installation ..................................... .177
REMOVAL ........................................................ .177
INSPECTION AFTER REMOVAL .................... .178
INSTALLATION ................................................ .178
Changing Air Cleaner Filter ................................. .178
REMOVAL ........................................................ .178
INSTALLATION ................................................ .178
INTAKE MANIFOLD .............................................. .179
Components ........................................................ .179
Removal and Installation ..................................... .180
REMOVAL ........................................................ .180
INSPECTION AFTER REMOVAL .................... .182
INSTALLATION ................................................ .182
INSPECTION AFTER INSTALLATION ............. .182
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... .183
Components ........................................................ .183
Removal and Installation ..................................... .183
REMOVAL ........................................................ .183
INSPECTION AFTER REMOVAL .................... .185
INSTALLATION ................................................ .185
OIL PAN AND OIL STRAINER .............................. .187
Components ........................................................ .187
Removal and Installation ..................................... .187
REMOVAL ........................................................ .187
INSPECTION AFTER REMOVAL .................... .189
INSTALLATION ................................................ .189
INSPECTION AFTER INSTALLATION ............. .190
IGNITION COIL ...................................................... .191
Components ........................................................ .191
Removal and Installation ..................................... .191
REMOVAL ........................................................ .191
INSTALLATION ................................................ .191
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... .192
Components ........................................................ .192
Removal and Installation ..................................... .192
REMOVAL ........................................................ .192
INSPECTION AFTER REMOVAL .................... .192
INSTALLATION ................................................ .193
FUEL INJECTOR AND FUEL TUBE ..................... .194
Components ........................................................ .194
Removal and Installation ..................................... .194
REMOVAL ........................................................ .194
INSTALLATION ................................................ .196
INSPECTION AFTER INSTALLATION ............. .198

EM-4Revision: 2006 December 2006 FX35/FX45
ROCKER COVER ..................................................
.200
Components ........................................................ .200
Removal and Installation ..................................... .200
REMOVAL ........................................................ .200
INSTALLATION ................................................. .202
TIMING CHAIN ....................................................... .203
Components ........................................................ .203
Removal and Installation ..................................... .204
REMOVAL ........................................................ .204
INSPECTION AFTER REMOVAL ..................... .208
INSTALLATION ................................................. .208
INSPECTION AFTER INSTALLATION ............. .214
CAMSHAFT ............................................................ .215
Components ........................................................ .215
Removal and Installation ..................................... .215
REMOVAL ........................................................ .215
INSPECTION AFTER REMOVAL ..................... .216
INSTALLATION ................................................. .219
INSPECTION AFTER INSTALLATION ............. .221
Valve Clearance ................................................... .222
INSPECTION .................................................... .222
ADJUSTMENT ................................................. .224
OIL SEAL ............................................................... .228
Removal and Installation of Valve Oil Seal .......... .228
REMOVAL ........................................................ .228
INSTALLATION ................................................. .228
Removal and Installation of Front Oil Seal .......... .229
REMOVAL ........................................................ .229
INSTALLATION ................................................. .229
Removal and Installation of Rear Oil Seal ........... .230
REMOVAL ........................................................ .230
INSTALLATION ................................................. .230
CYLINDER HEAD .................................................. .232
On-Vehicle Service .............................................. .232
CHECKING COMPRESSION PRESSURE ...... .232
Components ........................................................ .233
Removal and Installation ..................................... .233
REMOVAL ........................................................ .233
INSPECTION AFTER REMOVAL ..................... .234
INSTALLATION ................................................. .234
Disassembly and Assembly ................................. .236
COMPONENTS ................................................ .236
DISASSEMBLY ................................................ .236
ASSEMBLY ...................................................... .237
Inspection After Disassembly .............................. .238
VALVE DIMENSIONS ....................................... .238
VALVE GUIDE CLEARANCE ........................... .239
VALVE GUIDE REPLACEMENT ...................... .239
VALVE SEAT CONTACT .................................. .241
VALVE SEAT REPLACEMENT ........................ .241
VALVE SPRING SQUARENESS ...................... .242
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................ .242 ENGINE ASSEMBLY ..............................................
.243
Components ......................................................... .243
Removal and Installation ...................................... .243
REMOVAL ......................................................... .243
INSTALLATION ................................................. .246
INSPECTION AFTER INSTALLATION ............. .246
CYLINDER BLOCK ................................................ .248
Components ......................................................... .248
Disassembly and Assembly ................................. .249
DISASSEMBLY ................................................. .249
ASSEMBLY ....................................................... .253
How to Select Piston and Bearing ....................... .258
DESCRIPTION ................................................. .258
HOW TO SELECT PISTON .............................. .259
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .260
HOW TO SELECT MAIN BEARING ................. .261
Inspection After Disassembly ............................... .265
CRANKSHAFT END PLAY ............................... .265
CONNECTING ROD SIDE CLEARANCE ........ .265
PISTON TO PISTON PIN OIL CLEARANCE .... .265
PISTON RING SIDE CLEARANCE .................. .266
PISTON RING END GAP ................................. .266
CONNECTING ROD BEND AND TORSION .... .267
CONNECTING ROD BIG END DIAMETER ..... .267
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .267
CYLINDER BLOCK DISTORTION ................... .268
MAIN BEARING HOUSING INNER DIAMETER .269
PISTON TO CYLINDER BORE CLEARANCE . .269
CRANKSHAFT MAIN JOURNAL DIAMETER .. .270
CRANKSHAFT PIN JOURNAL DIAMETER ..... .271
CRANKSHAFT OUT-OF-ROUND AND TAPER .271
CRANKSHAFT RUNOUT ................................. .271
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................ .272
MAIN BEARING OIL CLEARANCE .................. .273
CRUSH HEIGHT OF MAIN BEARING ............. .274
CRUSH HEIGHT OF CONNECTING ROD
BEARING .......................................................... .274
DRIVE PLATE ................................................... .274
SERVICE DATA AND SPECIFICATIONS (SDS) ... .275
Standard and Limit ............................................... .275
GENERAL SPECIFICATIONS .......................... .275
DRIVE BELTS ................................................... .275
INTAKE MANIFOLD AND EXHAUST MANI-
FOLD ................................................................ .275
SPARK PLUG ................................................... .276
CAMSHAFT AND CAMSHAFT BEARING ........ .276
CYLINDER HEAD ............................................. .278
CYLINDER BLOCK ........................................... .281
PISTON, PISTON RING AND PISTON PIN ..... .282
CONNECTING ROD ......................................... .283
CRANKSHAFT .................................................. .284
MAIN BEARING ................................................ .286
CONNECTING ROD BEARING ........................ .287