ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-731
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2006 December 2006 FX35/FX45
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” is indicated by the number of eleven flashes. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-676, "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
730, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" .
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation ChartNBS004JV
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
PBIB3005E
EC-732
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 December 2006 FX35/FX45
When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-714, "
Tw o Tr i p D e t e c t i o n
Logic" .
The MIL will go off after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction
occurs while counting, the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-734, "EXPLANATION FOR DRIVING PAT-
TERNS FOR “MISFIRE
For details about patterns A and B under Other, see EC-736, "
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip. Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
display) 80 (pattern C) 80 (pattern C) 40 (pattern A)
1st Trip DTC (clear) 1 (pattern C), *
11 (pattern C), *11 (pattern B)
1st Trip Freeze Frame Data
(clear) *1, *2 *1, *2 1 (pattern B)
BASIC SERVICE PROCEDURE EC-743
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2006 December 2006 FX35/FX45
3. Check ignition timing.
VIN RegistrationNBS0041S
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
1. Check the VIN of the vehicle and note it. Refer to GI-49, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-II display.
Accelerator Pedal Released Position LearningNBS0041T
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
SEF166Y
PBIB1487E
PBIB2242E
EC-744
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2006 December 2006 FX35/FX45
Throttle Valve Closed Position LearningNBS0041U
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningNBS0041V
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 99 °C (158 - 210 °F)
PNP switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
–With CONSULT-II: drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
–Without CONSULT-II: drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-743, "Accelerator Pedal Released Position Learning" .
2. Perform EC-744, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z
BASIC SERVICE PROCEDURE EC-745
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2006 December 2006 FX35/FX45
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If “CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-743, "
Accelerator Pedal Released Position Learning" .
2. Perform EC-744, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
SEF454Y
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5 ° BTDC (in P or N position)
MBIB0238E
SEC897C
EC-750
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
Detailed Flow
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the EC-752, "
DIAGNOSTIC WORKSHEET" .
>> GO TO 2.
2. CHECK DTC*1
1. Check DTC*1 .
2. Perform the following procedure if DTC*
1 is displayed.
–Record DTC*1 and freeze frame data*2 . (Print them out with CONSULT-II or GST.)
–Erase DTC*1 . (Refer to EC-727, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .)
–Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-757
.)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
EC-784
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
× : Applicable
ABSOL TH·P/S [%]
The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [ °C]
or [ °F]
The intake air temperature at the moment a malfunction is detected is displayed.
Freeze frame data
item* Description
Monitored item
[Unit] ECM
INPUT
SIG-
NALS MAIN
SIG-
NALS Description Remarks
ENG SPEED [rpm] ××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position sen-
sor (PHASE).Accuracy becomes poor if engine speed
drops below the idle rpm.
If the signal is interrupted while the
engine is running, an abnormal value may
be indicated.
MAS A/F SE-B1 [V] ××
The signal voltage of the mass air flow
sensor is displayed.When the engine is stopped, a certain
value is indicated.
B/FUEL SCHDL
[msec] ×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%] ×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When the engine is stopped, a certain
value is indicated.
This data also includes the data for the
air-fuel ratio learning control.
A/F ALPHA-B2 [%]
×
COOLAN TEMP/S
[ ° C] or [ °F] ××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.
When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine coolant
temperature determined by the ECM is
displayed.
A/F SEN1 (B1) [V] ××
The A/F signal computed from the input
signal of the air fuel ratio (A/F) sensor 1 is
displayed.
A/F SEN1 (B2) [V]
×
HO2S2 (B1) [V] ×
The signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S2 (B2) [V] ×
HO2S2 MNTR (B1)
[RICH/LEAN] ×
Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after
three way catalyst is relatively small.
LEAN: means the amount of oxygen after
three way catalyst is relatively large.
When the engine is stopped, a certain
value is indicated.
HO2S2 MNTR (B2)
[RICH/LEAN] ×
VHCL SPEED SE
[km/h] or [mph] ××
The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
BATTERY VOLT
[V] ××
The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V] ××
The accelerator pedal position sensor
signal voltage is displayed.ACCEL SENS2 signal is converted be
ECM internally. Thus, they differs from
ECM terminal voltage signal.
ACCEL SEN 2 [V]
×
TROUBLE DIAGNOSIS EC-787
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EC
Revision: 2006 December 2006 FX35/FX45I/P PULLY SPD
[rpm]Indicates the engine speed computed
from the turbine revolution sensor signal.
VEHICLE SPEED
[km/h] or [MPH]
The vehicle speed computed from the
vehicle speed signal sent from TCM is
displayed.
IDL A/V LEARN
[YET/CMPLT]
Display the condition of idle air volume
learning
YET: Idle air volume learning has not
been performed yet.
CMPLT: Idle air volume learning has
already been performed successfully.
TRVL AFTER MIL
[km] or [mile]
Distance traveled while MIL is activated.
SNOW MODE SW
[ON/OFF]
Indicates [ON/OFF] condition from the
snow mode switch signal.
A/F S1 HTR (B1)
[%]
Air fuel ratio (A/F) sensor 1 heater control
value computed by ECM according to the
input signals.
The current flow to the heater becomes
larger as the value increases.
A/F S1 HTR (B2)
[%]
AC PRESS SEN
[V]
The signal voltage from the refrigerant
pressure sensor is displayed.
VHCL SPEED SE
[km/h] or [mph]
The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
SET VHCL SPD
[km/h] or [mph]
The preset vehicle speed is displayed.
MAIN SW
[ON/OFF]
Indicates [ON/OFF] condition from MAIN
switch signal.
CANCEL SW
[ON/OFF]
Indicates [ON/OFF] condition from CAN-
CEL switch signal.
RESUME/ACC SW
[ON/OFF]
Indicates [ON/OFF] condition from
RESUME/ACCELERATE switch signal.
SET SW
[ON/OFF]
Indicates [ON/OFF] condition from SET/
COAST switch signal.
BRAKE SW1
[ON/OFF]
Indicates [ON/OFF] condition from ASCD
brake switch signal.
BRAKE SW2
[ON/OFF]
Indicates [ON/OFF] condition of stop
lamp switch signal.
DIST SW
[ON/OFF]
Indicates [ON/OFF] condition from DIS-
TANCE switch signal.
VHCL SPD CUT
[NON/CUT]
Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the
ASCD set speed.
CUT: Vehicle speed increased to exces-
sively high compared with the ASCD set
speed, and ASCD operation is cut off.
Monitored item
[Unit] ECM
INPUT SIG-
NALS MAIN
SIG-
NALS Description Remarks