EC-716
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 December 2006 FX35/FX45
HO2S2 (B1) P0138 0138 ××2×EC-951
HO2S2 (B1) P0139 0139 ××2×EC-964
A/F SENSOR1 (B2) P0150 0150 — ×2 ×EC-900
A/F SENSOR1 (B2) P0151 0151 — ×2 ×EC-910
A/F SENSOR1 (B2) P0152 0152 — ×2 ×EC-919
A/F SENSOR1 (B2) P0153 0153 ××2×EC-928
HO2S2 (B2) P0157 0157 ××2×EC-940
HO2S2 (B2) P0158 0158 ××2×EC-951
HO2S2 (B2) P0159 0159 ××2×EC-964
FUEL SYS-LEAN-B1 P0171 0171 — — 2 ×EC-975
FUEL SYS-RICH-B1 P0172 0172 — — 2 ×EC-986
FUEL SYS-LEAN-B2 P0174 0174 — — 2 ×EC-975
FUEL SYS-RICH-B2 P0175 0175 — — 2 ×EC-986
FTT SENSOR P0181 0181 — — 2 ×EC-997
FTT SEN/CIRCUIT P0182 0182 — — 2 ×EC-1003
FTT SEN/CIRCUIT P0183 0183 — — 2 ×EC-1003
TP SEN 1/CIRC P0222 0222 — — 1 ×EC-1008
TP SEN 1/CIRC P0223 0223 — — 1 ×EC-1008
MULTI CYL MISFIRE P0300 0300 — — 2 ×EC-1015
CYL 1 MISFIRE P0301 0301 — — 2 ×EC-1015
CYL 2 MISFIRE P0302 0302 — — 2 ×EC-1015
CYL 3 MISFIRE P0303 0303 — — 2 ×EC-1015
CYL 4 MISFIRE P0304 0304 — — 2 ×EC-1015
CYL 5 MISFIRE P0305 0305 — — 2 ×EC-1015
CYL 6 MISFIRE P0306 0306 — — 2 ×EC-1015
CYL 7 MISFIRE P0307 0307 — — 2 ×EC-1015
CYL 8 MISFIRE P0308 0308 — — 2 ×EC-1015
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 — EC-1025
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 —EC-1025
KNOCK SEN/CIRC-B2 P0332 0332 — — 2 —EC-1025
KNOCK SEN/CIRC-B2 P0333 0333 — — 2 —EC-1025
CKP SEN/CIRCUIT P0335 0335 — — 2×EC-1030
CMP SEN/CIRC-B1 P0340 0340 — — 2 ×EC-1037
TW CATALYST SYS-B1 P0420 0420 ××2×EC-1044
TW CATALYST SYS-B2 P0430 0430 ××2×EC-1044
EVAP PURG FLOW/MON P0441 0441 ××2×EC-1049
EVAP SMALL LEAK P0442 0442 ××2×EC-1054
PURG VOLUME CONT/V P0443 0443 — — 2 ×EC-1063
PURG VOLUME CONT/V P0444 0444 — — 2 ×EC-1071
PURG VOLUME CONT/V P0445 0445 — — 2 ×EC-1071
VENT CONTROL VALVE P0447 0447 — — 2 ×EC-1078
VENT CONTROL VALVE P0448 0448 — — 2 ×EC-1085
Items
(CONSULT-II screen terms) DTC*
1
SRT code
Test value/
Te s t l i m i t
(GST only) Trip MIL
Reference
page
CONSULT-II
GST*
2ECM*3
ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-721
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Revision: 2006 December 2006 FX35/FX45
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the pr iority for
models with CONSULT-II.
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
SRT item
(CONSULT-II indication) Performance
Priority* Required self-diagnostic items to set the SRT to “CMPLT” Corresponding
DTC No.
CATALYST 2 Three way catalyst function P0420, P0430
EVAP SYSTEM 2 EVAP control system purge flow monitoring P0441 1 EVAP control system P0442
2 EVAP control system P0456
HO2S 2 Air fuel ratio (A/F) sensor 1 P0133, P0153 Heated oxygen sensor 2 P0137, P0157
Heated oxygen sensor 2 P0138, P0158
Heated oxygen sensor 2 P0139, P0159
Self-diagnosis result Example
Diagnosis Ignition cycle
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2) P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — — P0402 — — — —
P1402 NG — NG NG
(Consecutive NG)
(1st trip) DTC 1st trip DTC — 1st trip DTC DTC
(= MIL ON)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
EC-726
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 December 2006 FX35/FX45
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
Item Self-diagnostic test item DTC Test value (GST display)
Test limit Conversion
TID CID
CATALYST Three way catalyst function (Bank 1)
P0420 01H 01H Max. 1/128
P0420 02H 81H Min. 1
Three way catalyst function (Bank 2) P0430 03H 02H Max. 1/128
P0430 04H 82H Min. 1
EVAP
SYSTEM EVAP control system (Small leak) P0442 05H 03H Max.
1/128 mm
2
EVAP control system purge flow monitoring P0441 06H 83H Min. 20 mV
EVAP control system (Very small leak) P0456 07H 03H Max. 1/128 mm
2
HO2S Air fuel ratio (A/F) sensor 1 (Bank 1)
P0131 41H 8EH Min. 5mV
P0132 42H 0EH Max. 5mV
P2A00 43H 0EH Max. 0.002
P2A00 44H 8EH Min. 0.002
P0133 45H 8EH Min. 0.002
P0130 46H 0EH Max. 5mV
P0130 47H 8EH Min. 5mV
P0133 48H 8EH Min. 0.002
Air fuel ratio (A/F) sensor 1 (Bank 2) P0151 4CH 8FH Min. 5mV
P0152 4DH 0FH Max. 5mV
P2A03 4EH 0FH Max. 0.002
P2A03 4FH 8FH Min. 0.002
P0153 50H 8FH Min. 0.002
P0150 51H 0FH Max. 5mV
P0150 52H 8FH Min. 5mV
P0153 53H 8FH Min. 0.002
Heated oxygen sensor 2 (Bank 1) P0139 19H 86H Min. 10mV/500 ms
P0137 1AH 86H Min. 10 mV
P0138 1BH 06H Max. 10 mV
P0138 1CH 06H Max. 10mV
Heated oxygen sensor 2 (Bank 2) P0159 21H 87H Min. 10 mV/500 ms
P0157 22H 87H Min. 10 mV
P0158 23H 07H Max. 10 mV
P0158 24H 07H Max. 10mV
TROUBLE DIAGNOSIS EC-755
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Revision: 2006 December 2006 FX35/FX45
2P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0075 P0081 Intake valve timing control solenoid valve
P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
P0447 P0448 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0603 ECM power supply
P0710 P0717 P0720 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769 P1772
P1774 A/T related sensors, solenoid valves and switches
P1140 P1145 Intake valve timing control position sensor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P2100 P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
3
P0011 P0021 Intake valve timing control
P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0308 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1564 ICC steering switch / ASCD steering switch
P1568 ICC command value
P1572 ICC brake switch / ASCD brake switch
P1574 ICC vehicle speed sensor / ASCD vehicle speed sensor
P1715 Turbine revolution sensor
P1800 VIAS control solenoid valve
P2119 Electric throttle control actuator
Priority Detected items (DTC)
EC-1044
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 December 2006 FX35/FX45
DTC P0420, P0430 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicNBS004LH
The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of A/F sensor 1 and heated oxygen sensor
2 approaches a specified limit value, the three way catalyst (mani-
fold) malfunction is diagnosed.
DTC Confirmation ProcedureNBS004LI
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C
(158 °F).
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70 °C (158 °F).
7. Open engine hood.
PBIB2055E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1)
Catalyst system effi-
ciency below threshold
Three way catalyst (manifold) does not oper-
ate properly.
Three way catalyst (manifold) does not have
enough oxygen storage capacity.
Three way catalyst (manifold)
Exhaust tube
Intake air leaks
Fuel injector
Fuel injector leaks
Spark plug
Improper ignition timing
P0430
0430
(Bank 2)
SEF189Y
DTC P0420, P0430 THREE WAY CATALYST FUNCTION EC-1045
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8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP- PORT” mode with CONSULT-II.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu- tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70 °C
(158 °F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
13. Confirm that the 1st trip DTC is not detected. If the 1st trip DTC is detected, go to EC-1046, "
Diagnostic Pro-
cedure" .
Overall Function CheckNBS004LJ
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminals ECM terminals 55 [HO2S2 (bank 1) signal], 74 [HO2S2 (bank 2) signal] and
ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec- onds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-1046, "
Diagnostic Procedure" .
1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
PBIB1784E
PBIB1785E
SEF535Z
PBIB2056E
EC-1046
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 December 2006 FX35/FX45
Diagnostic ProcedureNBS0047P
1. CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (Manifold).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3. CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-737, "
Basic Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-737, "
Basic Inspection" .
PBIB1216E
Items Specifications
Ignition timing 12 ° ± 5 ° BTDC (in P or N position)
Target idle speed 650 ± 50 rpm (in P or N position)
DTC P0420, P0430 THREE WAY CATALYST FUNCTION EC-1047
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5. CHECK FUEL INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42, 44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-1308
.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1309, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure. NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7. Voltage: Battery voltage
PBIB1527E
Spark should be generated.
PBIB1482E
PBIB2325E