2006 FORD TRANSIT fog light

3.7Exhaust System..........................86
3.7.1Extensions and Optional Exhausts....
86
3.7.2Exhaust Pipes and Supports.............86
3.7.3Exhaust Heat Shields..........................86
3.8Fuel System.................................88
4 Electrical
4.1Communications Network..........90
4.1.1CAN-Bus System Description and
Interface................................................90
4.1.2Central Junction Box (CJB)................91
4.1.3Circuit Diagram....................................93
4.2Module Communications
Network—Specifications.............94
4.2.1Circit Diagram......................................94
4.3Charging System.........................95
4.3.1General Information and Specific
Warnings...............................................95
4.3.2Power Management Settings...........95
4.3.3Electrical Conversions........................95
4.3.4Fitting of Equipment Containing an
Electric Motor.......................................97
4.3.5Vehicle Electrical Capacity -
Alternator..............................................97
4.3.6Charge Balance Guidelines...............97
4.3.7Circuit Diagrams..................................97
4.4Battery and Cables.....................98
4.4.1Battery Information.............................98
4.4.2Generator and Alternator.................103
4.5Climate Control System.............106
4.6Instrument Cluster.....................107
4.7Horn...........................................108
4.8Tachograph................................109
4.8.1Legislation...........................................109
4.8.2Tachograph Mounting.......................110
4.9Information and Entertainment
System - General
Information—Specifications.......112
4.9.1Radio Connector................................112
4.9.2Possible Accessories.........................113
4.10Cellular Phone............................115
4.11Exterior Lighting.........................116
4.11.1Reversing Lamps...............................116
4.11.2Additional External Lamps................116
4.11.3Lamps – Hazard / Direction
Indication..............................................117
4.11.4Lamps – Front and Rear Fog Lights....
117
4.11.5Lamps for Wide Vehicles...................117
4.11.6Electrically operated Door Mirrors....
117
4.12Interior Lighting..........................118
4.12.1Additional Internal Lamps .................118
4.12.2Additional 'Theatre Lighting' for rear
of vehicle interior................................118
4.13Fuses and Relays.......................119
4.13.1Wiring Specification............................119
4.13.2Auxiliary Fuses, Fuse Box and Relays
(Fuses - Standard).............................119
4.13.3Customer Connection Points..........120
4.13.4Special Vehicle Option Auxiliary Fuse
Box........................................................121
4.13.5Additional Ignition, Instrument Panel
Illumination and Air Conditioning On
Signals.................................................124
4.13.6Relays and Switches.........................127
4.13.7Windscreen wipers...........................130
4.14Special Conversions..................131
4.14.1Vehicle Speed Output (Signal).........131
4.14.2Engine Run Signal (D+ Alternative)....
132
4.14.3Connectors.........................................133
4.14.4Installation and Routing Guides.......134
4.14.5Electrics for Tow bar.........................136
4.14.6Ground Points....................................140
4.14.7Special Vehicle Options (SVO) and
Aftermarket Kits.................................146
4.14.8Additional Vehicle Signals / Features..
147
4.14.9Engine RPM (Revs Per Minute) Speed
Controller.............................................157
4.14.10Adding Connectors, Terminals and
Wiring...................................................162
5 Body and Paint
5.1Body...........................................175
5.1.1Body Structures - General
Information..........................................175
5.1.2Back Panel Removal.........................177
5.1.3Integrated Bodies and Conversions...
177
5.1.4Chassis Cab........................................179
5.1.5Cab Van Floor.....................................185
5.1.6Hydraulic Lifting Equipment for Van,
Bus, Kombi and Chassis Cab..........186
5.1.7Partitions (Bulkhead) - Driver and
Front Passenger(s) Protection on Van,
Bus and Kombi..................................192
5.1.8Racking Systems...............................194
5.1.9Front End Integrity for Cooling, Crash,
Aerodynamics and Lighting.............198
5.1.10Tipper Bodies.....................................199
5.1.11Tank and Dry Bulk Carriers...............199
5.2Body System - General
Information—Specifications......200
5.2.1Van Floor - Load Compartment Tie
Downs for Van ,Bus and Kombi.....200
5.3Body Closures..........................203
5.3.1Load Compartment Interior Lining....
203
5.3.2Security, Anti Theft and Locking
System Security ...............................203
5.4Rear View Mirrors.....................208
5.4.1Mirrors for Wide Vehicles.................208
5.5Seats.........................................209
5.5.1Rear Seat Fixings Positions - Kombi...
209
5.5.2Heated Seats.....................................210
5.6Glass, Frames and Mechanisms...
211
5.6.1Rear Windows....................................211
Table of Contents
4

CAN-Bus System (Architecture)
Antilock Brake SystemKCentral Junction Box (Passenger Junction
Box)
A
Powertrain Control ModuleLVoice Recognition Module/Wireless
connection (blue tooth)
B
Steering Angle SensorMAudio Control Unit (Radio/CD)C*
Yaw Rate SensorNNavigation (Radio/CD)D*
Diagnostic ConnectorPRemote Keyless EntryE
Park Aid ModeQPassive Anti-Theft SystemF
Restraints Control ModuleRRain SensorG
Hybrid Electronic ClusterSBattery Backed Sounder (BBS)H
Interior Motion Sensing (IMS)J
* Either Audio Control Unit or Navigation
4.1.2 Central Junction Box (CJB)
WARNING: Unapproved and/or
incorrect connection to any of the
mating wiring can cause either the
associated systems to shut down
(overload protection), or permanent
damage to the Central Junction Box
itself.
Basic vehicle functions (for example: headlights,
front wipers) are available on all Central Junction
Boxes (CJBs). Increased vehicle features are
available on the mid- and high-level CJBs, as per
the following list:
Incremental FunctionalityCentral Junction Box (CJB)
6C1T-14A073-A_ (low)
(in addition to low level CJB)6C1T-14A073-B_ (mid)
Reverse CyclingRemote Keyless Entry
Slam LockingVIN Identification
Front Fog LightsPerimeter Alarm
Theatre Dimming (Interior Lights)Central and double Locking
Heated WindscreenZonal unlocking
Heated MirrorsAuto Locking on drive away
Rear WipersAuto Relocking on time out
Heated Rear Window(s)Crash Activated unlocking
Mis-locking feedback (audible
and visual)
(in addition to mid-level CJB)6C1T-14A073-C_ (high)
Ambient air temperature meas-
urement
Battery Backed Sounder (BBS)
Rain SensorInterior Motion Sensor (IMS)
Daytime Running LightsZonal opposite door relocking
AutolampsConfigurable unlocking
Fuel Pump Control (petrol only)CAT 1 Alarm (BBS, IMS & Rear
Glass Breakage)
Cruise control
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
91

4.11.3 Lamps – Hazard / Direction
Indication
The maximum permissible load with the standard
system is:
•3 x 21W – front and rear indicators + side
repeaters (Left Hand Side)
•3 x 21W – front and rear indicators + side
repeaters (Right Hand Side)
That is:- 63W per side maximum.
4.11.4 Lamps – Front and Rear
Fog Lights
National Regulations regarding inter-connection
with other front and rear fog lights must be
checked before designing the wiring circuit.
For trailer tow for rear fog lighting relating to that
system.
Refer to: 4.14 Special Conversions (page 131).
(Electrics for Tow bar)
4.11.5 Lamps for Wide Vehicles
Lamps – End outline and side marker
lamps
All Chassis Cab vehicles are fitted with front
marker lamps on the cab roof as standard, less
roof marker lamps they are optional. Where
additional side marker lamps and rear outline
marker lamps are required to comply with local
regulations, access to the appropriate signals
may be obtained from the licence plate lamps.
A special jumper link is available for this purpose
from the local Ford dealer.
The maximum permissible load with the standard
system is:
NOTE: For various vehicles Cat 6 repeater
lamps must be fitted. See legislation for full
details.
•6 x 5W – side marker
•2 x 5W – end outline marker
•2 x 5W – Cat 6
•2 x 4W – roof marker
4.11.6 Electrically operated Door
Mirrors
WARNING: Do not tamper with the
base system (controlled by Central
Junction Box and multiplex
architecture) and any feeds taken
from the associated wiring or
controller.
NOTE: These options are not suitable for
aftermarket or Body Builder fit.
Refer to: 1.14 (page 34).
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
117

Right Hand Drive Dash Panel
DescriptionItem
East/West Engine and Tachograph1
Available2
Global Site Management antenna3
Available4
Available5
4.14.5 Electrics for Tow bar
Tow bar electrical system may be ordered as a
13-pin DIN connector, as part of the original
vehicle build.
Where it is required to add trailer towing to an
existing vehicle, and to ensure compliance with
lighting regulations, the appropriate wiring
accessory kit can be obtained from your Ford
Dealer. Fitment of non-Ford trailer tow wiring is
not advisable due to Central Junction Box control
of lighting, and meeting legal lighting regulations.
Contact your local Ford dealer for details of a
harness that connects to the base vehicle
harness. All Transits are provided with a basic
trailer tow interface - this connector is located on
the left hand side of the engine compartment
NOTE: For Van tow bars it is necessary to
connect into the rear lamp unit
For information, there is no trailer tell-tale in the
cluster, and if equipped with the Ford Trailer Tow
module, the vehicle’s rear fog lights are disabled
when a trailer is hitched-up.
A 7-pin trailer tow sub-harness is released by SVO
(part number 6C1V-13B576-A*); currently there
is no 7+7 sub-harness available, but figure E84722
is a proposal detailing the connectivity from the
in-line near the rear of the vehicle. The electrical
schematics for the 13-pin trailer tow system form
part of the workshop manual.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
136E7449724513

4.14.8 Additional Vehicle Signals
/ Features
Reverse Signal
A reverse signal is available on the tail light
connector. In order to avoid electrical issues due
to leakage, and to ensure connector
compatibility, a mating connector with
seals/plugs and pre-crimped wire & terminal
should be used. For Additional information refer
to Adding Connectors, Terminals and Wiring in
this manual.
NOTE: It is not recommended that signal is used
to drive auxiliary equipment directly – a relay (max
300mA) should be used. The existing reverse
light load is close to the threshold and is
hard-wired through the Central Junction Box for
current sensing to generate the appropriate CAN
message.
Chassis Cab (for information only)
ColorWire CSAFunctionPin
Black-Yellow1.5Ground1
Violet-White1.5Brake Light2
Yellow-Green0.5Park Light3
Green-Orange0.75Direction Indicator4
Green-Brown0.75Reverse Light5
Red0.75Fog Light6
Van, Bus and Kombi (for information only)
ColorWire CSAFunctionPin
Green-Brown0.75Reverse Light1
Green-Orange0.75Direction Indicator2
Yellow-Green0.5Park Light3
Violet-White1.5Brake Light4
Black-Grey / Black-Green1.5Ground5
0.75Fog Light6
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
147

Roof-Mounted Position Light - Front
The lights operate in conjunction with the normal
position lights, driven by Central Junction Box
outputs (Left Hand: pin C2-28; Right Hand: pin
C2-20).
The roof marker lights are fitted as standard to
chassis cab vehicles, except those ordered for
camper use; on cab-van-floor vehicles, there is
a connector located in the area of the A-pillar
above the sun visor on the left and right hand
sides, that will provide the appropriate signals.
To get access the roof trim needs to be
disassembled. Each connector is capable of
supplying a 5W load.
NOTE: The feed for Roof marker lights must
NOT be taken from the side-marker and
end-outline lights signal.
Roof-Mounted front Position Light
Connector
DescriptionItem
Position Light FrontPin 1

Connector Location for Roof-Mounted Front Position Lights
See also Adding Connectors, Terminals and
Wiring
Fog Light Connector
Connectors are already part of the wiring if the
vehicle is medium or high spec. (for example with
electrical side mirrors). The main light switch will
need to be changed for one that includes this
feature. (There are switches with and without
front fog light function).
Connecting to Lighting - Question
and Answers
1.Chassis cab end outline marker lights,
recommended circuit and max amperage –
see lighting load table. There is NO
Ford-released harness for this, as the
end-outline marker lights normally form part
of the float.
2.Van & cab roof mounted rear lamp cluster
turn indicators, recommended circuit and max
amperage – at present there is an SVO
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
1531E84729 E84718

Roof-mounted Position Light – Front
For Information Only
Mating connector part number: 89FG-14A624-AB* Seal: N/A
Terminal part number: 93FG-14421-ABA (0.5–1.0 CSA)
Wire size and Color: 0.5 CSA, blue-brown / yellow-grey (feed); black / black-white (ground)
If larger cross section wire is to be used (1.5–2.5 CSA), the following part should be used: Terminal
part number: 93FG-14421-ACA
Reverse Signal / Third Brake (Stop) Light (For Information Only)
Chassis Cab Only
SealTerminalColorWire CSAFunctionPin
89FG-10C930-
BA
93FG-14421-BCABlack-Yellow1.5Ground1
89FG-10C930-
BA
93FG-14421-BCAViolet-White1.5Brake Light2
89FG-10C930-
AA
93FG-14421-BBAYellow-Grey0.5Park Light3
89FG-10C930-
AA
93FG-14421-BBAGreen-Orange0.75Direction Indicator4
89FG-10C930-
AA
93FG-14421-BBAGreen-Brown0.75Reverse Light5
89FG-10C930-
AA
93FG-14421-BBARed0.75Fog Light6
Mating connector part number: 89FG-14A624-AFB
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
174

Generator and Alternator...............................103
Glass, Frames and Mechanisms...................211
Ground Points..................................................140
H
Hardware—Specifications...............................43
Heated Seats...................................................210
Heated Windshield and Heated Rear Window.
213
Horn...................................................................108
How to Use This Manual....................................6
Hydraulic Brake Actuation...............................64
Hydraulic Lifting Equipment for Van, Bus, Kombi
and Chassis Cab...........................................186
I
Important Safety Instructions............................6
Information and Entertainment System -
General Information—Specifications...........112
Installation and Routing Guides.....................134
Instrument Cluster...........................................107
Integrated Bodies and Conversions.............177
Interior Lighting.................................................118
Introduction..........................................................6
J
Jacking................................................................27
K
Kerb Mass Data.................................................62
L
Lamps for Wide Vehicles.................................117
Lamps – Front and Rear Fog Lights..............117
Lamps – Hazard / Direction Indication..........117
Legal and Vehicle Type Approval......................7
Legal Obligations and Liabilities.........................7
Legislation.........................................................109
Lifting...................................................................29
Load Apportioning Valves................................64
Load Compartment Interior Lining...............203
Load Distribution—Specifications...................44
Load Distribution Calculations - Driver and
Passenger Weight Distribution.....................44
M
Manual Transmission........................................83
Minimum Requirements for Brake system and
Load Apportioning Valves ...............................8
Mirrors for Wide Vehicles...............................208
Module Communications
Network—Specifications................................94
Mounting Points and Tubing.........................222
N
Noise, Vibration and Harshness (NVH)...........31
Non Standard Rear Chassis Frame Extension.
226
P
Package and Ergonomics—Specifications....
34
Package and Ergonomics...............................33
Painting Road Wheels..............................60, 221
Parking Brake....................................................63
Partitions (Bulkhead) - Driver and Front
Passenger(s) Protection on Van, Bus and
Kombi..............................................................192
Possible Accessories.......................................113
Power Management Settings.........................95
Power Take Off...................................................61
Product Liability....................................................8
R
Racking Systems.............................................194
Radio Connector..............................................112
Rear Anti-Roll Bar..............................................59
Rear Seat Fixings Positions - Kombi............209
Rear Suspension...............................................59
Rear View Mirrors...........................................208
Rear Windows..................................................211
Recommended Main Dimensions.................34
Recommended Main Load Area Dimensions
for Bulkhead with Depression Driver Side....
39
Recommended Main Load Area Dimensions
for Bulkhead with Full Depression................40
Recommended Main Load Area Dimensions
for Double Cab In Van Bulkhead...................41
Recommended Nominal Body Lengths for
Chassis Cab models......................................36
Relays and Switches.......................................127
Relocated Parking Brake Lever......................63
Repairing Damaged Paint..............................221
Restraints System...............................................8
Reversing Lamps.............................................116
Road Safety..........................................................8
Roof Opening Panel........................................214
Roof Racks.......................................................216
Roof Ventilation................................................215
S
Safety Belt System.........................................220
Seats.................................................................209
Security, Anti Theft and Locking System
Security ..........................................................203
Self-Supporting Body Structure...................224
Spare Tire Access and Mounting.................229
Spare wheel.......................................................60
Special Conversions........................................131
Special Vehicle Option Auxiliary Fuse Box....
121
Index
231