Page 1880 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - Mass Air Flow
(MAF) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f 3. Torque:\b 4
\fNm\f
2.Torque:\b 10\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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1
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Page 1889 of 4402

Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - \fra\bkshaft Positio\b (\fKP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b
stallatio\b 1. Disc\brd\fthe\fCKP\fsensor.\f
1.
N
OTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i n
st\blled.\f If\fthe\fnew\fCKP\fsensor\fh\bs\f\b\fr\bised\ffe\bture\f
on
\fthe\ftip,\ffollow\fsteps\f2\f\bnd\f3.\f
If\fthe\fnew\fCKP\fsensor\fh\bs\f\b\ffl\bt\ftip,\ffollow\f
st
eps\f4\fthrough\fto\f6.\f
2. Push\fthe\fCKP\fsensor\f\bg\binst\fthe\fflywheel.\f
Torque:\b 6\fNm
\f
3. Inst\bll\fthe\fCKP\fsensor\f\bg\binst\fthe\fflywheel.\f
4. Using\fsuit\bble\ffeeler\fg\buges,\ft\bke\fnote\fof\fthe\f
me\bsurement\fof\fthe\fg\bp\fbetween\fthe\fCKP\fsensor\f
\bnd\fthe\fCKP\fsensor\fhousing.\f
5. \f\f
\f\f
\f\f
\f\f
\f\f
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2
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Page 1890 of 4402
1. Add\f1.2\fmm\fto\fthe\fme\bsurement\frecorded\fin\fstep\f6.\fUsing\fsuit\bble\ffeeler\fg\buges\fset\f
to\fthe\fc\blcul\bted\ffigure,\fset\fthe\fg\bp\f
between\fthe\fCKP\fsensor\f\bnd\fthe\fCKP\f
sensor\fhousing.\f
2. Finger\ftighten\fthe\fCKP\fsensor\fbolt.\f
6. Torque:\b 6\fNm
\f
\f\f
\f\f
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2
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Page 1891 of 4402
Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - \fyli\bder Head Temperature (\fHT)
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.\f 1. \f
2.
T
orque:\b 23\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\fno\fstr\bin\fis\f
pl
\bced\fon\fthe\ffuel\flines\f\bnd\fwiring\fh\brnesses.\f
Torque:\b 9\fNm
\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cl
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Torque:\b 20\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 1893 of 4402

Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - K\bock Se\bsor (KS)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1. Remove\fthe\fc\bt\blytic\fconverter.\f
Re
fer\fto:\f C\bt\blytic\fConverter \f(309-00D\fExh\bust\f
Sys
tem\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
b
e
fore\fremov\bl.\f
1. Disc\brd\fthe\fnut.\f
To
rque:\b18\fNm
\f
2. Torque:\b 23\fNm
\f
3. Torque:\b 20\fNm
\f
1. CAUTION:\fA\fnew\fcomponent\fm\by\fbe\f
su
pplied\fwith\f\b\flonger\fc\bble\fth\bn\fthe\fone\f
removed.\fM\bke\fsure\fth\bt\fthe\fc\bble\fc\bnnot\fbe\f
d\bm\bged\for\fc\buse\f\b\fnoise,\fvibr\btion\for\f
h\brshness\f(NVH)\fconcern.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fis\finst\blled\f
in\fthe\fs\bme\floc\btion\f\bs\fwhen\fremoved.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1899 of 4402

Electro\bic E\bgi\be \fo\btrols - 1.8L Duratorq-
TD\fi (74kW/100PS) - Ly\bx/1.8L
Duratorq-TD\fi (92kW/125PS) - Ly\bx -
Powertrai\b \fo\btrol Module (P\fM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
Vehicles\fwith\fPCM\fsecurity\fshield\f
3.5\fmm\fdrill\fbit
Center\fpunch
Ford\fdi\bgnostic\fequipment1.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n
st\blling\f\b\fnew\fcomponent.\f
Downlo\bd\fthe\fPCM\f\bnd\fthrottle\fbody\fconfigur\btion\f
in
form\btion\finto\fthe\fdi\bgnostic\ftool,\fusing\fthe\f
Progr\bmm\bble\fModules\fInst\bll\btion\froutine.\f\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
2. R
efer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
3. Left-h\bnd\fside\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. Torque: 3\fNm
\f
\f\f
\f\f
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Page 1900 of 4402
Vehicles\fwithout\fPCM\fsecurity\fshield\f
I\bstallatio\b Vehicles\fwith\fPCM\fsecurity\fshield\f7.
General
\bqui\fment:
Center\f
punch
\f
Ge n
eral
\bqui\fment:
3.5\fmm\f
drill\fbit \f
8. \f
9
. Torque: 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
\f\f
\f\f
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Page 1909 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.0L Duratorq-
TD\fi (85kW/115PS) - DW/2.0L Duratorq-
TD\fi (100kW/136PS) - DW/2.0L Duratorq-
TD\fi (103kW/140PS) - DW - \famshaft
Positio\b (\fMP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal a\bd I\bstallatio\b
Removal CA
UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
1. \f
2. \f\f1.
Torque:\b
22\fNm
3.Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
clips.
3. \f\f2.
Torque:\b
10\fNm
4. \f
\f\f
\f
\f
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