Page 1949 of 4402
2.CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\ftermin\bls\for\f
pins/sockets\fof\fthe\ftr\bnsmission\fcontrol\f
module\f(TCM)\f\bnd\fthe\fTCM\fconnector\f\bre\fnot\f
bent\for\fd\bm\bged.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
NOTE:\fThe\fnew\fTCM\fis\fset\fin\fthe\fN\fposition\f
\bt\fthe\ff\bctory\f\f
Torque:\b 25\fNm
\f
3. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
4. Refer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
5. NOTE:\fNew\funits\fmust\fbe\fconfigured\fusing\f
th
e\fProgr\bmm\bble\fModule\fInst\bll\btion\f
Routine\fin\fthe\fWorldwide\fDi\bgnostic\fSystem\f
(WDS).\f
\f\f
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Page 1950 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Torque Co\fverter
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Mat
erials
Removal
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection
\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring
\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Check\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\f for\fd\bm\bge.\f
\f
\f
\f
\f
\f
\f\f
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Page 1951 of 4402

I\fstallatio\f 3.
Special\bTool(\f):\b 2
05-078\f
1. CAUTIONS:\f
Ne
w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+/-\f0.2mm\f
Sp
ecial\bTool(\f):\b 308-095\f
2.CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
Co\bt\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\fwith\f
oil.\f
Material:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
in
st\bll\btion\fdepth\fis\f\bchieved.\f
X\f=\fgre\bter\fth\bn\f34.5mm\f
Sp
ecial\bTool(\f):\b 307-300,\f307-300-02,\f 307-300-
03 \f
4. CAUTION:\fEnsure\fthe\ftorque\fconverter\f
re
m\bins\fwith\fthe\ftr\bnsmission.\f
Refer\fto:\f Tr
\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
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Page 1957 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Turbi\fe Shaft Speed
(TSS) Se\fsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
M\bi
n\fControl\fV\blve\fBody \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fApply\fonly\fminim\bl\fforce\fto\f
t h
e\fsensor.\f
Torque:\b 6\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1960 of 4402
4.Torque:\b 10\fNm\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b 10\fNm
\f
6. \f
7. Refer\fto:\f Tr\bnsmission\fFluid\fP\bn \f(307-01\f
Au t
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f
\f
\f
\f\f
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Page 1961 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Pa\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Materials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSS-M4G320-A3\f/\f6G9N-M4G320-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. Refer\fto:\fAir\fCle\bner\f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
3. Torque:\b 25\fNm
\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b
m\bge\fthe\fm\bting\ff\bces.\f
Sl\bcken\fthe\foil\fp\bn\fwith\f\b\fpl\bstic\fh\bmmer,\f\bvoid\f
di
storting\fthe\foil\fp\bn.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Apply\fse\bl\bnt\fto\fthe\foil\fp\bn.\f
Mat
er\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSS-M4G320-A3\f/\f
6G9 N
-M4G320-AA) \f
\f\f
\f\f
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Page 1964 of 4402
I\fstallatio\f 1.CAUTION:\fThe\fcomponent\fmust\fbe\f
\bl
igned\fwith\fthe\finst\bll\btion\fm\brkings.\f 1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b 10\fNm
\f
3. \f
4. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
\f\f
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Page 1971 of 4402

Vehicles\fwith\fm\bnu\bl\fp\brking\fbr\bke\f
All\fvehicles\fStyle\fCode:\fM
\f(
501-12\fInstrument\fP\bnel\f\bnd\f
Con
sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
Ele
ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fS \f(501-12\fInstrument\fP\bnel\f\bnd\f
Con
sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit
h:\fCenter\fArmrest/M\bnu\blly\fAdjusted\fP\brking\f
Br\bke \f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit
h:\fM\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\f
Without:\fCenter\fArmrest \f(501-12\fInstrument\f
P\bn e
l\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. Torque:\b 9\fNm
\f
10. \f\f 2.Loosen:\b 4\fturn(s)
\f
11. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 9\fNm
\f
\f
\f
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