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P\brking\fthe\fvehicle,\f\f
performing\ftests\for\fm\bking\f\bdjustments,\f\f
le\bving\fthe\fvehicle\fst\bnding\fwith\fthe\fengine\frunning.\f
K\fow a\fd u\fdersta\fd \bustomer \bo\f\ber\f
The\fproblem\fmust\fbe\ffully\funderstood\fbefore\ff\bult\fdi\bgnosis\fis\fst\brted,\fin\forder\fto\fcle\brly\f
es
t\bblish\fthe\fc\buse\fof\f\b\fconcern.\fDet\biled\finform\btion\ffrom\fthe\fcustomer\fm\by\fbe\fneeded\f
for\fthis.\f
Ask\fthe\fcustomer\funder\fwhich\fconditions\fthe\fconcern\f\bppe\brs.\fFor\fex\bmple:\f
Cold\for\fw\brm\fengine?\f\f
At\fwh\bt\fengine\fspeed,\fvehicle\fspeed,\flo\bd?\f\f
In\fwhich\fge\br\for\fr\bnge?\f\f
At\fhigh\for\flow\foutdoor\ftemper\bture?\f\f
With\fthe\fvehicle\flo\bded\for\fempty?\f\f
On\fwh\bt\fro\bd\fsurf\bce?\f\f
In\fwh\bt\fdriving\fsitu\btion:\f
wh
ile\f\bcceler\bting?\f
on\foverrun?\f
when\fshifting\fup\for\fdown?\f
Do\fnoises\foccur?\f\f
Wh\bt\fis\fthe\fqu\blity\fof\fthe\fshift?\f\f
Does\fthe\fge\br\feng\bged\fcorrespond\fto\fthe\fdispl\by?\f\f
When\fthe\fincorrect\foper\btion\foccurred,\fdid\f\b\fw\brning\f\bppe\br\fin\fthe\fIC?\f
Verifi\batio\f of Co\fditio\f
NOTE:\fIf\fnoise\for\fvibr\btion\fis\f\b\fconcern,\fcheck\ffor\fdependency\fon:\frpm,\fvehicle\fspeed,\f
ge
\br\fr\bnge\for\ftemper\bture.\f
NOTE:\fIn\fsome\fc\bses,\ff\bults\fin\fthe\f\butom\btic\ftr\bnsmission\fm\by\fc\buse\fconcerns\fover\fthe\f
w\by\fthe\fengine\fruns.\fFor\fex\bmple,\fit\fc\bn\fc\buse\fthe\fengine\fto\fst\bll\fif\fthe\ftorque\fconverter\f
lock-up\fclutch\fdoes\fnot\fdiseng\bge.\f
If\fnecess\bry\f\bnd\fit\fis\fpossible,\f\bsk\fthe\fcustomer\fto\fd
emonstr\bte\fthe\fconcern\fto\fyou.\fIt\fm\by\f
\blso\fbe\f\bn\ferror\fin\fthe\fw\by\fin\fwhich\fthe\fvehicle\fis\foper\bted.\fReproduce\fthe\ff\bult\fby\fpossibly\f
driving\fthe\fvehicle\fyourself.\f
Visual I\fspe\btio\f
The\fvisu\bl\finspection\fextends\fto\fobvious\fd\bm\bge\fto\fmech\bnic\bl\for\felectric\bl\f
components,\fe.\fg.\f
Electric\bl\fconnectors\f\bnd\fc\bble\fconnections\f\f
E\bse\fof\foper\btion\fof\fthe\fselector\flever\f\f
Selector\flever\fposition\f\bnd\fselector\flever\fdispl\by\f\f
Fluid\fle\bk\bge\f\f
Tr\bnsmission\ffluid\flevel\fcheck\f\f
Tr\bnsmission\ffluid\fqu\blity\fcheck\f\f
Modific\btions/retrofitting/tuning\f\f
D\bm\bge\f
If\f\bny\fc\buses\ffor\f\b\fconcern\f\bre\ffound\fduring\fthe\fvisu\bl\finspection,\fthey\fmust\fbe\fcorrected\f
b e
fore\f\bny\ffurther\fchecks\f\bre\fm\bde.\f
Ele\btri\bal \bo\f\fe\btors a\fd \bable \bo\f\fe\btio\fs
Electric\bl\fconnectors\fto\f\bnd\ffrom\fthe\f\butom\btic\ftr\bnsmission\fcontrol\felectronics\fmust\fonly\f
b e
\fsep\br\bted\for\fconnected\fwhen\fno\fvolt\bge\fis\fpresent.\f
Ease of operatio\f of the sele\btor lever
A\fselector\flever\fwhich\fis\fdifficult\fto\fmove\fm\by\fbe\fthe\fc\buse\fof\f\b\fcustomer\fconcern.\f -
-
-
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Page 1940 of 4402
Vehicles\fwith\f2.3L\fengine\f
Vehicles\fwith\fdiesel\fengine\f
6. Collect\fthe\f\butom\btic\ftr\bnsmission\ffluid\f(ATF)\fin\f
\b\fs
uit\bble\fcont\biner.\f
7. Dr\bin\foff\f\butom\btic\ftr\bnsmission\ffluid.\f
8. Dr\bin\foff\f\butom\btic\ftr\bnsmission\ffluid.\f
9. Torque:\b 47\fNm
\f
10. Torque:\b 47\fNm
\f
11. Torque:\b 8\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1941 of 4402
All\fvehicles\f
Vehicles\fwith\f2.3L\fengine\f
Vehicles\fwith\fdiesel\fengine\f
All\fvehicles\f
12. Fill\fthe\ftr\bns\bxle\fwith\f\butom\btic\ftr\bnsmission\f
fl
uid.\f
Refer\fto:\f Specific\btions \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fSpecific\btions).\f
Mater\fal:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
13.
\f
14. Torque:\b 40\fNm
\f
15. Refer\fto:\f Tr\bnsmission\fFluid\fLevel\fCheck \f(307-
01\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Page 1943 of 4402

Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fconsole\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be
\fkinked\for\ftwisted.\f
5. Torque: 15\fNm\f
6. Torque: 48\fNm
\f
7. Remove\fthe\ffollowing\fitems:\f 1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drive\fsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. St\brter\fmotor\f
Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sy s
tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
\f\f
\f\f
\f\f
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Page 1944 of 4402
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8. \f
9. Torque: 36\fNm
\f
10. S\fecial Tool(s): 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
11. S
\fecial Tool(s): 303-290A-15\f
12 .S
\fecial Tool(s): 303-290A-15\f
13.
\f\f 1. Torque: 25\fNm
\f
2. Torque: 80\fNm
\f
3. Disc\brd\fthe\fbolt.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1945 of 4402
I\fstallatio\f Torque:
1
33\fNm
\f
14. \f\f 1.Torque: 10\fNm
\f
2. Torque: 80\fNm
\f
15. Torque: 48\fNm
\f
16. Torque: 48\fNm
\f
17. Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f \bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
18 .
Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
1. T
o\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1947 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
U\fit Sole\foids
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Tr
\bnsmission\fFluid\fP\bn \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
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Page 1948 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
Module (TCM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Ai
r\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. NOTE:\fBefore\fremoving\fthe\fTCM,\fm\bke\f
c
e
rt\bin\fth\bt\fthe\fselector\flever\fis\fin\fthe\fN\f
position.\f\f
3. Torque:\b 1
6\fNm\f
4. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c o
mponent\fis\fcle\bn,\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\flubric\bnt.\f
\f\f
\f\f
\f\f
\f\f
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