Page 1777 of 4402
Intake \bir Di\ftribution and Filtering - 2.5L
Duratec (162kW/220PS) - VI5 - Charge
\bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De
scription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1.Torque:\b 3\fNm
\f
2. Torque:\b 5\fNm
\f
5. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 1778 of 4402
Intake \bir Di\ftribution and Filtering - 2.5L
Duratec (162kW/220PS) - VI5 - \bir
Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fbuilt\fup\fto\f09/2007\f
Al
l\fvehicles\f
Vehicles\fwith\fPCM\fsecurity\fshield\f
1. \f
2. C
AUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
3. \f
4. \f
5. Torque:\b 7\fNm
\f
\f\f
\f\f
\f\f
\f\f
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3
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Page 1783 of 4402
Intake \bir Di\ftribution and Filtering - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Charge \bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
Ve
hicles\fwith\f2.5L\fengine\f
All\fvehicles\f
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f
5. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
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2
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Page 1785 of 4402
Intake \bir Di\ftribution and Filtering - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - \bir Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1.
Torque:\b 3
\fNm\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1788 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emi\f\fion
Requirement\f: Stage IV/Stage V - \bir
Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
In\ftallation 1.
Torque:\b 3
\fNm\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1789 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emi\f\fion
Requirement\f: Stage IV/Stage V - Charge
\bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
All\fvehicles\f
Ve
hicles\fwith\f2.5L\fengine\f
All\fvehicles\f
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f
5. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
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2
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Page 1793 of 4402
Intake \bir Di\ftribution and Filtering - 2.2L
Duratorq-TDCi (129kW/175PS) - DW -
Charge \bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
Ve
hicles\fwith\f2.5L\fengine\f
All\fvehicles\f
1. Refer\fto:\f
Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f
5. Torque:\b 4\fNm
\f
6. Torque:\b 4\fNm
\f
\f\f
\f\f
\f\f
\f\f
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2
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Page 1797 of 4402
Evaporat\bve Em\b\f\f\bon\f - Evaporat\bve
Em\b\f\f\bon Can\b\fterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallat\bon
Removal
WAR
NING:\fRefer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe
ty\f
Prec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
In\ftallat\bon
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque:\b 10\fNm
\f
1. NOTE:\fUse\fso\bp\fsolution\fto\f\bid\finst\bll\btion.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f\f
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