2006 FORD S-MAX torque

In\btallation 5.
NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f\bid\f
i
n

st\bll\btion.\f
NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\fd\bm\bged.
1. Disc\brd\fthe\fcl\bmp.\f
2. Torque:\b 30\fNm
\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 10\fNm
\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\f
s\bme\forient\btion\f\bs\fwhen\fremoved.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Engine Emi\b\bion Cont\fol - 2.0L Du\fato\fq-
TDCi (85kW/115PS) - DW/2.0L Du\fato\fq-
TDCi (100kW/136PS) - DW/2.0L Du\fato\fq-
TDCi (103kW/140PS) - DW, Emi\b\bion
Requi\fement\b: Stage IV - Exhau\bt Manifold
to Exhau\bt Ga\b Reci\fculation (EGR) Valve
Tube
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and In\btallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. \f
2.

\f\f1.
Torque:\b
22\fNm
3.Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
clips.
3. \f\f 2.
Torque:\b
10\fNm
4.NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f\bid\f
in
st\bll\btion.\f
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d\bm\bged.\f 1. Torque:\b 5
\fNm\f
2. Torque:\b 10\fNm
\f
3. Disc\brd\fthe\fcl\bmp.\f
\f\f
\f
\f
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In\btallation 4.
Torque:\b 1
0\fNm\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\f
s\bme\forient\btion\f\bs\fwhen\fremoved.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Engine Emi\b\bion Cont\fol - 2.2L Du\fato\fq-
TDCi (129kW/175PS) - DW - Exhau\bt Ga\b
Reci\fculation (EGR) Coole\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Gene\fal Equipment
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03D\fEngine\fCooling\f-\f1.8L\f
Dur

\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fGener\bl\f
Procedures).\f
2. General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
3. NOTE:\fUse\fnew\fse\bls.\f
Torque:
1\f
10\fNm
\f
2\f10\fNm
\f
3\f8\fNm
\f
4. \f
5. Torque: 10\fNm
\f
\f\f
\f\f
\f\f
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In\btallation 6.
NOTE:\fUse\fnew\fse\bls.\f
N
O

TE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
to\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f 2. Torque: 1
0\fNm\f
7. \f
8. NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f\f
Inst\bll\f\b\fnew\fg\bsket.\f
T o

rque: 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. \f\f 1.Torque: 10\fNm
\f
2. Torque: 8\fNm
\f
3. Torque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Intake \bir Di\ftribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - \bir Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Remove\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 3\fNm
\f
3. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Intake \bir Di\ftribution and Filtering - 2.0L
EcoBoo\ft SCTi (149kW/203PS) - MI4 - \bir
Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Remove\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Torque:\b 10\fNm
\f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f
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Intake \bir Di\ftribution and Filtering - 2.0L
EcoBoo\ft SCTi (149kW/203PS) - MI4 -
Charge \bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Refer\fto:\f
Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1.Torque:\b 3\fNm
\f
2. Torque:\b 5\fNm
\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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