2006 FORD S-MAX torque

Glow Plu\b Sys\fem - 2.0L Dura\forq-TDCi
(85kW/115PS) - DW/2.0L Dura\forq-TDCi
(100kW/136PS) - DW/2.0L Dura\forq-
TDCi (103kW/140PS) - DW, Emission
Requiremen\fs: S\fa\be IV - Glow Plu\b
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\falla\fion 1. Remove\fthe\fexh\bust\fg\bs\frecircul\btion\f(EGR)\f
v\bl
ve.\f
Refer\fto:\f Exh\bust\fG\bs\fRecircul\btion\f(EGR)\fV\blve \f
(3 0

3-08D\fEngine\fEmission\fControl\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f Torque:\b 20\fNm
\f
3. \f\f
1.Torque:\b 10\fNm
\f
2. Torque:\b 30\fNm
\f
4. \f\f 1.Torque:\b 2\fNm
\f
3. Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Glow Plu\b Sys\fem - 2.2L Dura\forq-TDCi
(129kW/175PS) - DW - Glow Plu\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\falla\fion 1. Refer\fto:\f
In
t\bke\fM\bnifold\f(303-01G\fEngine\f-\f2.2L\f
Dur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. Torque:\b 8\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Removal\bCAUTION\b The \fntake man\ffold and exhaust gas rec\frcula
t\fon (EGR) valve must not be
separated.
NOTE\b Removal steps \fn th\fs procedure may conta\fn \fnstallat\fon deta\fls.
Eng\fne\bEm\fss\fon\bControl\b-\b1.8L\bDuratorq-
TDC\f\b(74kW/100PS)\b-\bLynx/1.8L\b
Duratorq-TDC\f\b(92kW/125PS)\b-\bLynx\b-\b
Exhaust\bGas\bRec\frculat\fon\b(EGR)\bValve
S-MAX/Galaxy 2006.5 (02/2006-)
Pr\fnt
Removal\band\bInstallat\fon\b
General\bEqu\fpment\b
Ford approved d\fagnost\fc tool
1. Remove the exhaust man\ffold.
Refer to\b Exhaust Man\ffold (303-01E Eng\fne -
1.8L
Duratorq-TDC\f (74kW/100PS) - Lynx/1.8L
Duratorq-TDC\f (92kW/125PS) - Lynx, Removal
and Installat\fon).
2. Remove the exhaust gas rec\frculat\fon (EGR) cooler.
Refer to\b Exhaust Gas Rec\frculat\fon (EGR) Cooler
(30

3-08C Eng\fne Em\fss\fon Control - 1.8L
Duratorq-TDC\f (74kW/100PS) - Lynx/1.8L
Duratorq-TDC\f (92kW/125PS) - Lynx, Removal
and Installat\fon).
3.Torque:\b
10 Nm

4. NOTE\b The gaskets are to be reused unless
d
a

maged.
NOTE\b Make sure that new components are
\fnstalled.
D\fscard the nuts.

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Installat\fon\bTorque:\b
24 Nm

1. To \fnstall, reverse the removal procedure.
2. Us\fng the d\fagnost\fc tool, select\b TOOLBOX/POWERTRAIN/SERVICE
FUNCTIONS/RESET KAM, to reset the EGR valve.
Genera\f\bEquipment:\b Ford approved d\fagnost\fc tool

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Engine Emi\b\bion Cont\fol - 1.8L Du\fato\fq-
TDCi (74kW/100PS) - Lynx/1.8L Du\fato\fq-
TDCi (92kW/125PS) - Lynx - Exhau\bt Ga\b
Reci\fculation (EGR) Coole\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and In\btallation
Gene\fal Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. \f
2. \f\f1.
Torque:\b
22\fNm
3.Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
clips.
3. \f\f2.
Torque:\b
10\fNm
4. \f
\f\f
\f
\f
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In\btallation 5.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\f
p i

pe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
NOTE:\fM\bke\f\b\fnote\fof\fthe\forient\btion\fof\fthe\f
ch\brger\f\bir\fcooler\fcl\bmp.\f
6. NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d\b
m\bged.\f
Genera\f\bEquipment:\b Ho
se\fcl\bmp\fremover/inst\bller \f
1.
NOTE:\fOnly\ftighten\fthe\fnut\f\bnd\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
2. \f\f 1.T

orque:\b23\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 4\fNm
\f
3. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine Emi\b\bion Cont\fol - 2.0L Du\fato\fq-
TDCi (85kW/115PS) - DW/2.0L Du\fato\fq-
TDCi (100kW/136PS) - DW/2.0L
Du\fato\fq-TDCi (103kW/140PS) - DW,
Emi\b\bion Requi\fement\b: Stage IV -
Exhau\bt Ga\b Reci\fculation (EGR) Valve
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Gene\fal Equipment
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
In\btallation
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. Remove\fthe\fEGR\fv\blve\ftube.\fRefer\fto:\f Exh\bust\fM\bnifold\fto\fExh\bust\fG\bs\f
Re c

ircul\btion\f(EGR)\fV\blve\fTube \f(303-08D\fEngine\f
Emi

ssion\fControl\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b

m\bged.\f
1. Torque:\b 1
0\fNm\f
2. Torque:\b 8\fNm
\f
3. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Using\fthe\fWDS,\f TOOLBOX/POWERTRAIN/SERVICE\f
FUNCTIONS/RESET\fKAM,\freset\fthe\fEGR\fv\blve.\f
Genera\f\bEquipment:\b Worldwide\fDi\bgnostic\f
Sys

tem\f(WDS) \f
\f\f
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Engine Emi\b\bion Cont\fol - 2.0L Du\fato\fq-
TDCi (85kW/115PS) - DW/2.0L Du\fato\fq-
TDCi (100kW/136PS) - DW/2.0L Du\fato\fq-
TDCi (103kW/140PS) - DW, Emi\b\bion
Requi\fement\b: Stage IV - Exhau\bt Ga\b
Reci\fculation (EGR) Coole\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and In\btallation
Gene\fal Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03E\fEngine\fCooling\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fGener\bl\fProcedures).\f 2. \f\f1.
Torque:\b
22\fNm
3.Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
clips.
3. \f\f2.
Torque:\b
10\fNm
4.Genera\f\bEquipment:\b Hose\fcl\bmp\fremover/inst\bller \f
Tor
que:\b 10\fNm
\f
\f
\f
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