2006 FORD S-MAX clutch

Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
I t

em
1
2
3
Item 1
2
3
-
\f\f
Pa\bt Numbe\b -
-
-
\f
Pa\bt Numbe\b-
-
-
Стр. 7 из 11
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The\fdifferenti\bl\fh\bs\ft\bper\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Differenti\bl\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Crown\fwheel\fbolts\f
Crown\fwheel\f
P\fwe\b t\bansmissi\fn in the individual gea\bs
Th
e\ffollowing\fdi\bgr\bms\fshow\f\b\fschem\btic\frepresent\btion\fof\fthe\fpower\fflow.\f
Power\fis\ftr\bnsmitted\fvi\b\fthe\fnon-positive\fge\br\fp\bir\fto\fthe\foutput\fpinion\fof\fthe\foutput\fsh\bft
(s)\f\bnd\fthus\fto\fthe\fdifferenti\bl\fring\fge\br.\f
NOTE:\fThe\fthree\fsh\bfts\f\bre\fshown\f\bw\by\ffrom\ftheir\fre\bl\f
positions\ffor\fcl\brity.\f
Power\ftr\bnsmission\froute\fin\f1st\fge\br\f
The

\f1st\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
1st/2nd\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\fsecond\fge\br\f Item
1
2
3
4
5
\f
Pa\bt Numbe\b -
-
-
-
-
\f\f
Стр. 8 из 11
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Manual T\bansaxle—Vehicles With: Manual
T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
Стр. 1 из 1
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Input Shaft SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
303-336\f
Remover,\fCr\bnksh\bft\fRe\br\fSe\bl\f
308-112\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl
\f
1. Refer\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f
(Ly
nx)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fRemov\bl).\f
Refer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f(DW)\f
Diesel\f(308-03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fV

ehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl).\f
Refer\fto:\fGetriebe\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fAbg\bsnorm:\f
Abg\bsnormstufe\fV\f(308-03C,\fRemov\bl).\f
2. Refer\fto:\f Clutch\fSl\bve\fCylinder \f(308-02B\fClutch\f
Co n

trols\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMMT6,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fT\bke\fspeci\bl\fc\bre\fto\f\bvoid\f
d\b

m\bging\fthe\fbe\bring.\f
Special\bTool(\f):\b 30
3-336\f
4. \f\f
1. Self-cutting\fscrew,\f2.5\fx\f15\fmm\f
\f
\f
\f\f
Стр. 1 из 2
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Installati\fn 1. \f\f
1. C

AUTION:\fApply\f\bdhesive\ft\bpe\fto\f
th

e\fsplines\fon\fthe\fsh\bft\fso\fth\bt\fthe\foil\f
se\bl\fdoes\fnot\fbecome\fd\bm\bged.\f\f
2. Special\bTool(\f):\b 3
08-112\f
2. Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\f
splines.\f
3. Refer\fto:\f Clutch\fSl\bve\fCylinder \f(308-02B\fClutch\f
Co n

trols\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fMMT6,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Refer\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f
(Ly

nx)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fInst\bll\btion).\f
Refer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW \f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fInst\bll\btion).\f
Refer\fto:\fGetriebe\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fAbg\bsnorm:\f
Abg\bsnormstufe\fV\f(308-03C,\fInst\bll\btion).\f
5. Refer\fto:\fKupplungssystem\fentlüften\f-\f
F\bhrzeuge\f
\busgest\bttet\fmit\f6-G\bng\fSch\bltgetriebe\f-\fM66\f
(308-00\fSch\bltgetriebe\fund\fKupplung\f-\f
Allgemeine\fInform\btionen,\fGener\bl\fProcedures).\f
\f
\f
Стр. 2 из 2
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Use\f
suit\bble\f
p\bper\fto\f
\bbsorb\f
\bny\f
esc\bping\f
fluid.\f
Disc\brd\fthe\f
input\fsh\bft\f
be\bring\f
ret\biner\f
bolts.\f
3.
Shift\fthe\f
ge\brshift\f
mech\bnism\f
to\fneutr\bl\f
position.
4.Remove\f
the\f
ge\brshift\f
link\bge.
2. Remove\fthe\ffollowing\fitems:\f 1. Remove\fthe\fclutch\fsl\bve\fcylinder.\fCheck\fthe\f
clutch\fsl\bve\fcylinder\ffor\fd\bm\bge\for\fle\bks.\f
2. Tr\bnsmission\fhousing\fret\bining\fbolts\f
3. Disc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
3. D

isc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
4. E

nsure\fth\bt\fthe\fguide\fpins\frem\bin\finst\blled.\f
5. \f \f\f
\f\f
\f\f
\f\f
Стр. 2 из
5
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22. Fit\f\b\fnew\fsn\bp-ring.\f
23.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
b
e

\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
24 . C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
25.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th

e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f\f
\f
\f\f
\f\f
Стр. 7 из
8
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21.NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
be

\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
22. C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
23. NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th

e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f
\f\f
\f\f
\f\f
Стр. 7 из 7
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