2006 FORD S-MAX clutch

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxle—Vehicles With:
Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G18097&guid...procarmanuals.com
http://vnx.su

Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Torque\b 48\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su

23. Adjust\fthe\fselector\fc\bble.\fRefer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-
TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
26. \f
27. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
Стр. 6 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544146&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Manual T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
\f\f
Desc\bipti\fn
Differenti\bl\f
Reverse\fge\br\fidler\f
1st\fge\br\fwheel\f
1st/2nd\fge\br\fsynchronizer\fclutch\f
2nd\fge\br\fwheel\f
3rd\fge\br\fwheel\f
3rd/4th\fge\br\fsynchronizer\fclutch\f
4th\fge\br\fwheel\f
Output\fsh\bft\f1st/4th\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
6th\fge\br\fwheel\f
5th/6th\fge\br\fsynchronizer\fclutch\f
5th\fge\br\fwheel\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 1 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

Reverse\fge\br\fsynchronizer\fclutch\f
Reverse\fge\br\fwheel\f
Output\fpinion\f–\f5th/6th/reverse\fge\br\foutput\fsh\bft\f
Clutch\fhousing\f
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
Al
l\fge\brs\fh\bve\fhelic\bl\fteeth\f\bnd\f\bre\fperm\bnently\feng\bged.\f
5th,\f6th\f\bnd\freverse\fge\br\fh\bve\fsimple\fsynchronis\btion.\f1st\fto\f4th\fge\brs\f\bre\fdouble\f
synchronised.\f\f
C\fnst\bucti\fn featu\bes \fn the input shaft side.
\f\f
Desc\bipti\fn
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f1st/4th\fge\br\f
3rd/4th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
1st/2nd\fge\br\fsynchronizer\fclutch\fselector\ffork\f
Clutch\fhousing\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
Reverse\fge\br\fsynchronizer\fclutch\fselector\ffork\f
3rd\fge\br\f
15 16
17
18
Item 1
2
3
4
5
6
7
8
9
10
11
-
-
-
-
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
Стр. 2 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

5th/6th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
4th/6th\fge\br\fge\brwheel\f
All\fdriving\fge\br\fwheels\fof\fthe\ftr\bnsmission\f\bre\floc\bted\fon\fthe\finput\fsh\bft.\f
Th

e\finput\fsh\bft\fis\f\b\fsolid\fsh\bft\f\bnd\fruns\fon\fone\fb\bll\fbe\bring\f\bnd\fone\froller\fbe\bring.\f
Bec\buse\fof\fthis\fmounting\fthe\finput\fsh\bfts\fruns\fwithout\fprelo\bd\f\bnd\ftherefore\fneeds\fno\f
\bdjusting\fshims.\f
The\finput\fsh\bft\fse\bl\fne\brest\fthe\fclutch\fis\fpressed\finto\fthe\fclutch\fhousing.\f
Input shaft
\f\f
Desc\bipti\fn
Clutch\fhousing\froller\fbe\bring\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
3rd\fge\br\f
Input\fsh\bft\fb\bll\fbe\bring\fholder\f
Be\bring\fret\bining\fbolt\f
4th/6th\fge\br\fwheel\f
Input shaft
The\fge\br\fwheels\ffor\f1st\f\bnd\f2nd\fge\br\f\bre\f\bn\fintegr\bl\fp\brt\fof\fthe\finput\fsh\bft.\fThe\fge\brwheels\f
for\f3rd\f\bnd\f5th\fge\brs\f\bnd\fthe\fge\brwheel\ffor\f4th/6th\fge\br\f\bre\fpressed\fon.\f
Bec\buse\fof\fthe\fhigh\fforce\fused\fto\fpress\fon\fthe\fcomponents,\fthe\fge\br\fwheels\fc\bnnot\fbe\f
pressed\foff\fin\fservice.\fA\ff\bulty\finput\fsh\bft\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\funit.\f
Defective\fbe\brings\fc\bn\fbe\fpressed\foff\f\bnd\fch\bnged.\f
Output shaft 1st/4th gea\b
The\f1st/4th\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f 12
13
I

tem 1
2
3
4
5
6
7
8 -
\f
Pa\bt Numbe\b
-
-
-
-
-
-
-
-
Стр. 3 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

3rd\fge\br\fwheel\f
Needle\fbe\bring\f
Stop\fdisc\funit\f
2nd\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
2nd\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(2nd\fge\br)\f
Sn\bp\fring\f
1st/2nd\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(1st\fge\br)\f
1st\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
1st\fge\br\fwheel\f
Needle\fbe\bring\f
Output\fsh\bft\f1st/4th\fge\br\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Output shaft 5th/6th/\beve\bse gea\b
Th
e\f5th/6th/reverse\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
The\foutput\fpinion\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\f5th/6th\f\bnd\freverse\fge\br\fsynchronizer\f\bssemblies\f\bre\floc\bted\fon\fthe\fsh\bft.\f
The\f5th/6th/reverse\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\f
oilw\bys\fvi\b\foil\ffunnels.\f
Intern\bl\foil\fp\bss\bges\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchronizer\f
\bssemblies.\f 12
13
1

4
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 5 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

\f\fDesc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Needle\fbe\bring\f
6th\fge\br\fwheel\f
6th\fge\br\fsynchronizer\fring\f
Sn\bp\fring\f
5th/6th\fge\br\fsynchronizer\f
Synchronizer\fring\f(5th\fge\br)\f
Stop\fdisc\funit\f
Needle\fbe\bring\f
5th\fge\br\fwheel\f
Sn\bp\fring\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Reverse\fge\br\fwheel\f
Needle\fbe\bring\f
Reverse\fge\br\fsynchronizer\fring\f
Reverse\fge\br\fsynchronizer\f
Item1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 6 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su