2006 FORD S-MAX clutch

\bnd\f\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-217\f
3. \f

\f 1. He\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
4. \f

\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\f1.10\fmm\fme\bsuring\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
5. S\f

ecial Tool(s): 206-003\f
6.CAUTIONS:\f
T\bke\fspeci\bl\f
c\bre\fto\f\bvoid\f
d\bm\bging\fthe\f
be\bring.\f
Extreme\f
cle\bnliness\fmust\f
be\fexercised\fwhen\f
h\bndling\fthese\f
components.

Inst\bll\fthe\f
output\fsh\bfts\f
in\fthe\f
tr\bnsmission\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
12
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housing\f
together.
S\fecial Tool
(s): 308

Pl\bce\fthe\f
be\bring\fouter\f
r\bces\fin\f
position\fon\fthe\f
output\fsh\bft\f
t\bpered\froller\f
be\bring.
7. \f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f


Pull\fout\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.

Hold\fthe\fbe\bring\fouter\fr\bces,\fturn\fthe\foutput\fsh\bft\f20\f
times\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\fth\bt\f
the\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-603\f
8.
NOTE:\fThe\fmounting\ff\bces\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
foreign\fbodies.\f
Inst\bll\fthe\fspeci\bl\ftools.\f
S \f

ecial Tool(s): 205-070,\f307-430\f
9. \f

\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f


M\bke\fcert\bin\fth\bt\fthe\fspeci\bl\ftools\f\bre\finserted\f
correctly\fin\fthe\fclutch\fhousing\fbe\bring\fouter\fr\bce\f
se\bts.\f

Att\bch\fthe\fclutch\fhousing.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
Tor

que: 32\fNm
\f
10. \f\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f

Det\bch\fthe\fspeci\bl\ftools.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
12
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S\fecial Tool(s): 308-192\f
20.
\f\f

Att\bch\fthe\fdi\bl\fg\buge\fto\fthe\fspeci\bl\ftool\f\bnd\f\blign\fwith\f
the\fm\brk.\f
S\fecial Tool(s): 205-044-01,\f205-070\f

Pre-lo\bd\fthe\fdi\bl\fg\buge\fto\f1\fmm\f\bnd\fzero\fit.\f
2 1

.
Turn\fthe\ftr\bnsmission\fthrough\f180\fdegrees\fwith\fthe\fclutch\f
side\fdownw\brds.\f
22. \f\f 1. To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-192\f
2.
Turn\fthe\fdifferenti\bl\funtil\fthe\fme\bsuring\fpin\fis\fon\fthe\f
m\brked\fspot.\f
3.
Me\bsure\fthe\fdifferenti\bl\fend\fflo\bt:\fM\bke\f\b\fnote\fof\fthe\f
me\bsurement,\fe.g.\f0.34\fmm.\fEx\bmple:\f0.34\fmm\f
+0.36\fmm\f+0.38\fmm,\fdivided\fby\f3\f=\f0.36\fmm.
23. \f\f

Determine\fthe\fthickness\fof\fthe\fdifferenti\bl\f\bdjusting\f
shim:\f


Inst\blled\fme\bsuring\fshim\fthickness:\f1.10\fmm.

Determined\fdifferenti\bl\fend\fflo\bt\f0.36\fmm\f

Differenti\bl\fbe\bring\fpre-lo\bd\f0.20\fmm\f


Required\f\bdjusting\fshim\fthickness:\f1.10\fmm\f+\f0.36\f
mm\f+0.20\fmm\f=\f1.66\fmm.\f


Determined\f\bdjusting\fshim\fthickness:\f1.66\fmm.
24. \f
25. Remove\fthe\ffollowing\fitems:\f
1. Differenti\bl\fbe\bring\fouter\fr\bce\f
S\fecial Tool(s): 205-176\f
2. M

e\bsuring\fshim\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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Vehicles built up t\f 10/2005 inclusive
Vehicles built f\b\fm 11/2005
26. \f\f
1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
27.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
28 .

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
29.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из 12
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http://vnx.su

All vehicles the\fspeci\bl\ftool.\f
S
\f

ecial Tool(s): 308-095\f
30.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 308-095\f
31.

\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\finput\fsh\bft\fp\br\bllel\froller\fbe\bring\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-081\f
32 .
P\by\f\bttention\fto\fthe\finst\bll\btion\fposition\fof\fthe\finput\fsh\bft\f
b\bll\fbe\bring\fret\biner.\fThe\fret\biner\fof\fthe\finput\fsh\bft\fb\bll\f
be\bring\fmust\fbe\fheld\fin\fpl\bce\fby\fthe\f1st\f-\f4th\fge\br\fselector\f
sh\bft.\f
33.
CAUTION:\fT\bke\fspeci\bl\fc\bre\fto\f\bvoid\fd\bm\bging\fthe\f
be\bring.\f
\f\f
\f\f
\f\f
\f
Стр. 9 из 12
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39.Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\fsplines.
40. Inst\bll\fthe\ffollowing\fitems:\f1. Tr\bnsmission\fhousing\fret\bining\fbolts\f
Torque: 32\fNm
\f
2. Clutch\fsl\bve\fcylinder\f
Torque: 11\fNm
\f
3. Inst\bll\f\b\fnew\fh\blfsh\bft\fse\bl.\f
S\fecial Tool(s): 205-115\f
41.

\f\f

Apply\fse\bl\bnt\fcentr\blly\fon\fthe\fm\bting\ff\bce\f\bnd\fp\bst\f
the\fthre\bded\fholes\fon\fthe\foutside\f(be\bd\fdi\bmeter:\f3\f
mm).\f
Material: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f


Ensure\fth\bt\fthe\fthre\bded\fholes\f\bre\ffree\fof\fse\bl\bnt.
42. \f\f
1.
Ensure\fth\bt\fno\f
ge\br\fis\f
eng\bged.
2.Ensure\fth\bt\f
the\fselector\f
mech\bnism\fis\f
in\fthe\fneutr\bl\f
position.
3.Inst\bll\fthe\fshift\f
mech\bnism.
Torque:
4.Inst\bll\fnew\f
input\fsh\bft\f
be\bring\f
ret\biner\fbolts.
Torque:
5.Remove\fthe\f
tr\bns\bxle\ffrom\f
the\fmounting\f
st\bnd.\f
S\fecial Tool
(s): 303
303-435
\f\f
\f\f
\f\f
\f\f
Стр. 11 из 12
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19. \f\f1.Torque\b 25\fNm
\f
2. Torque\b 80\fNm
\f
20. Torque\b 24\fNm
\f
21. \f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(MMT6) \f(308-
00 \f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Torque\b 25\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
7
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21. Adjust\fthe\fselector\fc\bble.\fRefer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(MMT6) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
22. Torque\b 25\fNm
\f
23. Torque\b 10\fNm
\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-
TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. \f
\f\f
\f\f
\f
Стр. 5 из
6
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