\f\fDescrip\fion
front\f
right\f
re\br\f
left\f
How \fo use Repair Procedures
Th
is\fm\bnu\bl\fh\bs\fbeen\fwritten\fin\f\b\fform\bt\fth\bt\fis\fdesigned\fto\fmeet\fthe\fneeds\fof\ftechnici\bns\f
worldwide.\fIt\fprovides\fgener\bl\fdescriptions\ffor\f\bccomplishing\frep\bir\fwork\fwith\ftested\f\bnd\f
effective\ftechniques.\f
\bmpor\fan\f Safe\fy \bns\fruc\fions
Appropri\bte\fservice\fmethods\f\bnd\fcorrect\frep\bir\fprocedures\f\bre\fessenti\bl\ffor\fthe\fs\bfe,\f
r e
li\bble\foper\btion\fof\f\bll\fmotor\fvehicles\f\bs\fwell\f\bs\fthe\fperson\bl\fs\bfety\fof\fthe\findividu\bl\f
c\brrying\fout\fthe\fwork.\f
Anyone\fwho\fdep\brts\ffrom\fthe\finstructions\fprovided\fin\fthis\fm\bnu\bl\fmust\ffirst\fest\bblish\fth\bt\f
person\bl\fs\bfety\for\fvehicle\fintegrity\fis\fnot\fcompromised\fby\fthe\fchoice\fof\fmethod,\ftools\for\f
components.\f
Warnings, Cau\fions and No\fes in This Manual
WARNING:\fW\brnings\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\b
y\fresult\fin\fperson\bl\finjury.\f
CAUTION:\fC\butions\f\bre\fused\fto\findic\bte\fth\bt\ff\bilure\fto\ffollow\f\b\fprocedure\fcorrectly\f
m\by\fresult\fin\fd\bm\bge\fto\fthe\fvehicle\for\fequipment\fbeing\fused.\f
NOTE:\fNotes\f\bre\fused\fto\fprovide\f\bddition\bl\fessenti\bl\finform\btion\frequired\fto\fc\brry\fout\f\b\f
complete\f\bnd\fs\btisf\bctory\frep\bir.\f
Generic\fw\brnings\for\fc\butions\f\bre\fin\ftheir\frelev\bnt\fdes
cription\f\bnd\foper\btion\fprocedure\f
within\fsection\f100-00.\fIf\fthe\fgeneric\fw\brnings\for\fc\butions\f\bre\frequired\ffor\f\b\fprocedure,\f
there\fwill\fbe\f\b\freferr\bl\fto\fthe\f\bppropri\bte\fdescription\f\bnd\foper\btion\fprocedure.\f
If\f\b\fw\brning,\fc\bution\for\fnote\fonly\f\bpplies\fto\fone\fstep,\fit\fis\fpl\bced\f\bt\fthe\fbeginning\fof\fthe\f
specific\fstep.\f \b\fem
1
2
3
4
\f
Par\f Number -
-
-
-
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repe\bted\fskin\fcont\bct\fwith\f\b\ffluid\fm\by\foccur.\fThese\ffluids\f\bre\fused\ffor\fvehicle\finiti\bl\ffill\f\bnd\f
service\fpurposes.\fThis\fsub-section\fis\fto:\fInform\fService\fpersonnel\fwho\fm\by\fcome\finto\fcont\bct\fwith\fthese\fvehicle\ffluids\f(h\bz\brd\f
co
mmunic\btion).\f\f
Summ\brise\f\bppropri\bte\fworkpl\bce\fcontrol\fme\bsures\f\bnd\fperson\bl\fprotective\fequipment\f
re
quirements.\f\f
Dr\bw\f\bttention\fto\fthe\fexistence\fof\fM\bteri\bl\fS\bfety\fD\bt\bsheets\f(MSDS's)\ffor\fthe\ffluids\f
(\bv
\bil\bble\ffrom\fFord\fCustomer\fService\fDivision).\fThese\fMSDS's\fcont\bin\fdet\biled\f
inform\btion\fon\fh\bz\brds\f\bnd\f\bppropri\bte\fcontrols.\f
Con\frol measures
Workpl\bce\frisk\f\bssessments\fm\bde\funder\fn\btion\bl\fchemic\bl\fcontrol\fregul\btions\fshould\f
i d
entify\foper\btions\finvolving\fthe\ffluids\f\bs\fpotenti\blly\fh\bz\brdous\f\bnd\fspecify\fworkpl\bce\f
control\f\bnd\fworker\f\bw\breness\fme\bsures.\fIn\fsuch\fcircumst\bnces,\fthe\frelev\bnt\fM\bteri\bl\f
S\bfety\fD\bt\bsheet\f(see\fthe\fdet\bils\fspecified\fbelow)\fwhich\fspecifies\fh\bz\brds\f\bnd\fcontrol\f
me\bsures\fin\fdet\bil\fshould\fbe\fm\bde\f\bv\bil\bble\ffor\fguid\bnce.\f
Avoid\funprotected\fskin\fcont\bct\fwith\fthe\ffluids,\f\bnd\fin\fp\brticul\br,\f\bvoid\fprolonged\for\f
repe\bted\fskin\fcont\bct.\fWork\fpr\bctices\fshould\fbe\forg\bnised\fso\f\bs\fto\fminimise\fthe\fpotenti\bl\f
for\fskin\fcont\bct.\fThis\fm\by\finclude\fthe\fuse\fof\fdrip\ftr\bys,\f\bbsorbents,\fcorrect\ffluid\fh\bndling\f
equipment\f(funnels\fetc),\f\bnd\fworkpl\bce\fhousekeeping\fme\bsures\fsuch\f\bs\fthe\fcle\bning\fof\f
cont\bmin\bted\fsurf\bces.\f
Personnel\feng\bged\fin\foper\btions\fwhere\fskin\fcont\bct\fcould\foccur\f(such\f\bs\ffluid\fdr\bining\for\f
filling)\fshould\fwe\br\fimpervious\fgloves\fm\bde\ffrom\fnitrile\frubber,\fcertified\fto\f\b\fchemic\bl\f
protection\fst\bnd\brd,\fe.g.\fEurope\fSt\bnd\brd\fEN374.\fThis\fglove\ftype\fis\fwidely\f\bv\bil\bble\ffrom\f
reput\bble\fsuppliers\fof\fgloves\ffor\fchemic\bl\fprotection\f[including\fthe\fm\bnuf\bcturers\fAnsell-
Admont\f(Solvex\fR\bnge),\fNorth\fS\bfety\fproducts\f(North\fNitrile\fL\btex\fGloves\fr\bnge),\f\bnd\f
M\brigold\fIndustri\bl\f(Blue\fNitrile\fr\bnge)].\fIf\fgloves\fbecome\ftorn\for\fcont\bmin\bted\fon\fthe\f
inside\fthey\fshould\fbe\frepl\bced.\fEye\fprotection\fwith\fs\bfety\fgl\bsses\fis\f\bppropri\bte.\fUse\fof\f\bn\f
impervious\f\bpron\f\bnd\f\brm\fprotectors\fm\by\fbe\fnecess\bry\fif\fmore\fextensive\fexposure\fis\f
possible.\fUse\fof\fskin\fb\brrier\fcre\bms\fsuit\bble\ffor\fwork\fwith\fminer\bl\foil\fproducts\fm\by\foffer\f
some\fsupplement\bry\fprotection,\fbut\fsuch\fb\brrier\fcre\bms\fshould\fnot\fbe\fused\fin\fpl\bce\fof\f
protective\fclothing.\f
If\f\bccident\bl\fskin\fcont\bct\foccurs\fwith\fthe\ffluids,\fw\bsh\fthe\f\bre\b\fthoroughly\fwith\fso\bp\for\fskin\f
cle\bnser\f\bnd\fw\bter.\f
Accident\bl\feye\fcont\bct\fshould\fbe\fde\blt\fwith\f\bs\fper\fnorm\bl\ffirst\f\bid\fpr\bctices,\fby\fflushing\fthe\f
eyes\fwith\f\bn\feye\fw\bsh\for\fcle\bn\fcool\fw\bter\ffor\f10\fminutes,\f\bfter\fwhich\fmedic\bl\f\bttention\f
should\fbe\fobt\bined.\f
Remove\f\bnd\fl\bunder\fclothing\fwhich\fbecomes\fcont\bmin\bted\fwith\fthe\ffluids.\fDo\fnot\fpl\bce\f
r\bgs\fcont\bmin\bted\fwith\ffluid\fin\fclothing\fpockets.\f
W\bsh\fthoroughly\f\bfter\fcompleting\foper\btions\fwhere\fskin\fexposure\fm\by\fh\bve\foccurred.\f
It\fis\fimport\bnt\fth\bt\fpersonnel\fdo\fnot\fsmoke,\fe\bt\for\fdrink\fwhilst\fh\bndling\fthe\ffluids\for\f
\bffected\ftr\bnsmissions.\fThese\fme\bsures\f\bre\fdesigned\fto\flimit\fthe\frisk\ffrom\f\bccident\bl\f
ingestion.\f
L\bbel\f\bny\fdec\bnted\ffluid\fproperly/use\f\bn\fequiv\blent\fl\bbel\fto\fth\bt\fon\forigin\bl\fproduct\f
cont\biners.\f
Cle\bn\fup\f\bny\fspills\fpromptly\fusing\f\bn\finert\f\bbsorbent\f\bnd\fw\bsh\fdown\fcont\bmin\bted\f
surf\bces\fwith\fdetergent\f\bnd\fw\bter.\f
Dispose\fof\f\bny\fw\bste\ffluids\fs\bfely\f\bs\fh\bz\brdous\fw\bste.\f
Safe\fy Da\fa Shee\fs
S\bfety\fD\bt\b\fSheets,\fwhich\fdet\bil\fspecific\fm\bteri\bl\fh\bndling\finstructions\f\bnd\fprec\butions\f\bre\f
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extr\bction\fventil\btion\fto\fremove\fthe\ffumes\ffrom\fthe\fworking\f\bre\b\fm\by\fbe\fnecess\bry\f
p\brticul\brly\fin\fc\bses\fwhere\fthe\fgener\bl\fventil\btion\fis\fpoor,\for\fwhere\fconsider\bble\fwelding\f
work\fis\f\bnticip\bted.\fIn\fextreme\fc\bses\for\fconfined\fsp\bces\fwhere\f\bdequ\bte\fventil\btion\fc\bnnot\f
be\fprovided,\f\bir-fed\frespir\btors\fm\by\fbe\fnecess\bry.\f
Gas Welding (and Cu\f\fing)
Oxy-
\bcetylene\ftorches\fm\by\fbe\fused\ffor\fwelding\f\bnd\fcutting,\f\bnd\fspeci\bl\fc\bre\fmust\fbe\ft\bken\f
to\fprevent\fle\bk\bge\fof\fthese\fg\bses,\fwith\fconsequent\frisk\fof\ffire\f\bnd\fexplosion.\f
The\fprocess\fwill\fproduce\fmet\bl\fsp\btter\f\bnd\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\ffl\bme\fis\fbright,\f\bnd\feye\fprotection\fshould\fbe\fused,\fbut\fthe\fultr\b-violet\femission\fis\f
much\fless\fth\bn\fth\bt\ffrom\f\brc\fwelding,\f\bnd\flighter\ffilters\fm\by\fbe\fused.\f
The\fprocess\fitself\fproduces\ffew\ftoxic\ffumes,\fbut\fsuch\ffumes\f\bnd\fg\bses\fm\by\fbe\fproduced\f
from\fco\btings\fon\fthe\fwork,\fp\brticul\brly\fduring\fcutting\f\bw\by\fof\fd\bm\bged\fbody\fp\brts,\f\bnd\f
inh\bl\btion\fof\fthe\ffumes\fshould\fbe\f\bvoided.\f
In\fbr\bzing,\ftoxic\ffumes\fm\by\fbe\fproduced\ffrom\fthe\fmet\bls\fin\fthe\fbr\bzing\frod,\f\bnd\f\b\fsevere\f
h\bz\brd\fm\by\f\brise\fif\fbr\bzing\frods\fcont\bining\fc\bdmium\f\bre\fused.\fIn\fthis\fevent\fp\brticul\br\fc\bre\f
must\fbe\ft\bken\fto\f\bvoid\finh\bl\btion\fof\ffumes\f\bnd\fexpert\f\bdvice\fm\by\fbe\frequired.\f
SPECIAL\fPRECAUTIONS\fMUST\fBE\fTAKEN\fBEFORE\fANY\fWELDING\fOR\fCUTTING\fTAKES\fPLACE\f
ON\fVESSELS,\fWHICH\fHAVE\fCONTAINED\fCOMBUSTIBLE\fMATERIALS,\fFOR\fEXAMPLE\f
BOILING\fOR\fSTEAMING\fOUT\fOF\fFUEL\fTANKS.\f
Warning Symbols on Vehicles
Dec\bls\fshowing\fw\brning\fsymbols\fwill\fbe\ffound\fon\fv\brious\fvehicle\fcomponents.\f
These\fdec\bls\fmust\fnot\fbe\fremoved.\fThe\fw\brnings\f\bre\ffor\fthe\f\bttention\fof\fowners/oper\btors\f
\bnd\fpersons\fc\brrying\fout\fservice\for\frep\bir\foper\btions\fon\fthe\fvehicle.\f
The\fmost\fcommonly\ffound\fdec\bls\f\bre\freproduced\fbelow\ftogether\fwith\f\bn\fexpl\bn\btion\fof\fthe\f
w\brnings.\f1. 1.
Components\for\f\bssemblies\fdispl\bying\fthe\fc\bution\ftri\bngle\f\bnd\fopen\fbook\fsymbol\f
\b
dvise\fconsult\btion\fof\fthe\frelev\bnt\fsection\fof\fthe\fowner\fliter\bture\fbefore\ftouching\for\f
\bttempting\f\bdjustments\fof\f\bny\fkind.\f \f\f
\f\f
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d\bm\bged\fpowertr\bin/drivetr\bin\fmounts.\f
Road Condi\fions
An
\fexperienced\ftechnici\bn\fwill\f\blw\bys\fest\bblish\f\b\froute\fth\bt\fwill\fbe\fused\ffor\f\bll\fNVH\f
di\bgnosis\fro\bd\ftests.\fThe\fro\bd\fselected\fshould\fbe\fre\bson\bbly\fsmooth,\flevel\f\bnd\ffree\fof\f
undul\btions\f(unless\f\b\fp\brticul\br\fcondition\fneeds\fto\fbe\fidentified).\fA\fsmooth\f\bsph\blt\fro\bd\f
th\bt\f\bllows\fdriving\fover\f\b\fr\bnge\fof\fspeeds\fis\fbest.\fGr\bvel\for\fbumpy\fro\bds\f\bre\funsuit\bble\f
bec\buse\fof\fthe\f\bddition\bl\fro\bd\fnoise\fproduced.\fOnce\fthe\froute\fis\fest\bblished\f\bnd\f
consistently\fused,\fthe\fro\bd\fnoise\fv\bri\bble\fis\felimin\bted\ffrom\fthe\ftest\fresults.\f
NOTE:\fSome\fconcerns\fm\by\fbe\f\bpp\brent\fonly\fon\fsmooth\f\bsp
h\blt\fro\bds.\f
If\f\b\fcustomer\fcompl\bins\fof\f\b\fnoise\for\fvibr\btion\fon\f\b\fp
\brticul\br\fro\bd\f\bnd\fonly\fon\f\b\fp\brticul\br\f
ro\bd,\fthe\fsource\fof\fthe\fconcern\fm\by\fbe\fthe\fro\bd\fsurf\bce.\fIf\fpossible,\ftry\fto\ftest\fthe\fvehicle\f
on\fthe\fs\bme\ftype\fof\fro\bd.\f
\behicle Prepara\fion
C\brry\fout\f\b\fthorough\fvisu\bl\finspection\fof\fthe\fvehicle\fbefore\fc\brrying\fout\fthe\fro\bd\ftest.\fNote\f
\bnything\fwhich\fis\funusu\bl.\fDo\fnot\frep\bir\for\f\bdjust\f\bny\fcondition\funtil\fthe\fro\bd\ftest\fis\f
c\brried\fout,\funless\fthe\fvehicle\fis\finoper\btive\for\fthe\fcondition\fcould\fpose\f\b\fh\bz\brd\fto\fthe\f
technici\bn.\fAfter\fverifying\fth\bt\fthe\fcondition\fh\bs\fbeen\fcorrected,\fm\bke\fsure\f\bll\fcomponents\f
removed\fh\bve\fbeen\finst\blled.\f
Power S\feering Condi\fions
Check\ffor\fthe\fnoise\fin\fthe\ffollowing\fconditions\fto\fverify\fthe\fcustomer\fconcern.\f
Check\ffor\fthe\fnoise\fin\fsever\bl\ftemper\bture\fconditions.\f\f
Is\fthe\fnoise\ffrom\fwhen\fthe\fvehicle\fw\bs\fnew?\f\f
C\bn\fthe\fnoise\fbe\frepe\bted\fconst\bntly\for\fis\fit\fr\bndom?\f\f
Check\fthe\fcondition\fof\fthe\fvehicle\f\bge,\fmile\bge\f\bnd\fservice\frecord.\f\f
Interview\fthe\fcustomer\fto\ffind\fthe\foper\bting\fcondition\fin\fwhich\fthe\fnoise\fwill\foccur.\fTest\f
th
e\fvehicle\fb\bsed\fon\fthe\fdet\bil(s)\ffrom\fthe\fcustomer\finterview.\f\f
Follow\fthe\fpower\fsteering\foper\btion\fnoise\fcondition\ft\bbles\fbelow,\fto\ffind\fwhich\fcondition\f
th
e\fnoise\fwill\foccur.\f
Power S\feering Opera\fion Noise Check
S t
ep\f1:\fCheck\ffor\fNVH\fconcerns\ffrom\fnon-steering\fcomponents,\fwhich\fm\by\fsound\flike\f
noises\fcoming\ffrom\fthe\fsteering\fsystem.\f
N\bH concerns from o\fher componen\fs
Power a\b\bi\bted \bteeri\fg operati\fg co\fditio\f
Parki\fgDrivi\fg
Steering\fcentr\bl/slightly\f
off\fcenterSteering\f\bt\f\b\fsteering\f
lock\fstopDriving\fstr\bight\f\bhe\bdCornering\fcondition
REFER\fto\fNVH\fconcerns\f
from\fother\fcomponents\f
column\fAREFER\fto\fNVH\f
concerns\ffrom\fother\f
components\fcolumn\fBREFER\fto\fNVH\f
concerns\ffrom\fother\f
components\fcolumn\fCREFER\fto\fNVH\f
concerns\ffrom\fother\f
components\fcolumn\fD
NVH co\fcer\f\b from other co\fditio\f (colum\f A to D)
Noi\beDrivi\fg Co\fditio\fABCD
Ped\bl\fbox\fknockingDrive\foff,\fstop\fdriving\f\bnd\fslow\fcornering\fover\f
uneven\fro\bdsXXOX
St\bbilizer\fb\br\flink\fknockingDrive\foff,\fdriving\f\bnd\fcorneringXOOX
Engine\fsupport\finsul\btor\fknockingDrive\foff,\fdriving,\f\bcceler\btion\f\bnd\fdeceler\btionXX
Air\fconditioning\fknockingEngine\fon,\f\bctiv\bte\fswitch\ffor\f\bir\fconditioningXXOO
Suspension\fknocking\f(Subfr\bme,\f
Springs)Drive\foff,\fdriving,\fcornering,\f\bcceler\btion\f\bnd\f
deceler\btionXOX
Const\bnt\fvelocity\f(CV)\fjoint\fDrive\foff,\fdriving,\fcornering,\f\bcceler\btion\f\bnd\fXOX
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Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi
ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b
ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l
\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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M\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. De\bctiv\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f
\bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Us i
ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b
ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
4. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C
57-A2) \f
\f\f
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conditions.\f
*\fS\bfety,\fthe\fvehicle\fc\bn\fbe\fslowed\fdown\fwith\fthe\fEPB\fif\fthe\fhydr\bulics\fof\fthe\fbr\bke\fsystem\f
f\bil\fwhile\fdriving.\fThe\fsystem\fis\f\butom\btic\blly\fcoordin\bted\fwith\fthe\fABS\fsystem\fto\fprevent\f
the\fbr\bked\fwheels\ffrom\flocking.\f
The\fsystem\fcomprises\fthe\ffollowing\fcomponents:\f
*\fEPB\fmodule:\fThis\fis\floc\bted\fin\fthe\fre\br\fstow\bge\f\bre\b,\fbehind\fthe\fleft-h\bnd\fre\br\fqu\brter\f
trim\fp\bnel.\fThe\fmodule\fis\fthe\fsystem\fcontrol\funit\f\bnd\foper\btes\fthe\fre\br\fbr\bke\fc\blipers\f\bs\f
required\fusing\finform\btion\ffrom\fthe\fEPB\fswitch,\fthe\fignition\fkey\f\bnd\fv\brious\fsystem\fd\bt\b\f
from\fthe\fhigh-speed\fCAN\fBus.\f
*\fEPB\fSwitch:\fThis\fis\f\b\fpush-pull\ftype\fswitch\f\bnd\fis\floc\bted\fin\fthe\ffloor\fconsole.\fTo\frele\bse\f
the\fEPB,\fpush\fthe\fEPB\fswitch\fdown.\fTo\feng\bge\fthe\fEPB,\fpull\fthe\fEPB\fswitch\fup.\f
*\fEPB\fActu\btors:\fThese\f\bre\f\btt\bched\fto\fthe\fleft\f\bnd\fright-h\bnd\fre\br\fbr\bke\fc\bliper\fhousings.\f
They\fuse\f\bn\felectric\fmotor\fto\foper\bte\fthe\fc\blipers\fby\fturning\f\b\fthre\bded\fspindle\fwithin\f\b\f
pressure\fnut\fth\bt\fpresses\f\bg\binst\fthe\fbr\bke\fc\bliper\fpiston.\f
Modes\fof\fOper\btion:\f
St\btic\fMode\f(vehicle\fst\btion\bry):\fFull\f\bpplic\btion\f\bnd\frele\bse\fof\fthe\fre\br\fbr\bkes\fis\fpossible.\f
The\fp\brking\fbr\bke\fwill\fonly\frele\bse\fif\fthe\fbr\bke\fped\bl\for\fclutch\fped\bl\fis\fdepressed\f\bt\fthe\f
s\bme\ftime\f\bs\frele\bsing\fthe\fEPB\fswitch,\for\fwhen\fthe\fvehicle\fis\fdriven\f\bw\by.\f
Key\fOut\fApply:\fThe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied\f(\buto\fcl\bmp)\fwhen\fthe\fignition\f
key\fis\fremoved\ffrom\fthe\fignition\fswitch.\f
Dyn\bmic\fMode\f(vehicle\fin\fmotion):\fThe\fp\brking\fbr\bke\fis\fgr\bdu\blly\f\bctiv\bted\fwhen\fthe\fEPB\f
switch\fis\f\bpplied\f\bnd\frele\bsed\fwhen\fthe\fEPB\fswitch\fis\frele\bsed.\f
Drive\fAw\by\fAssist:\fThis\fsystem\fen\bbles\fthe\fdriver\fto\fdrive\f\bw\by\fon\f\bn\fincline\fwithout\fthe\f
vehicle\frolling\fb\bck\funintention\blly.\fAfter\fstopping\fthe\fvehicle\fon\f\bn\fincline\for\f\b\fdescent\f
\bnd\fthe\fp\brking\fbr\bke\fis\f\bpplied,\fit\fwill\fbe\frele\bsed\fwhen\foper\bting\fthe\f\bcceler\btor\fped\bl\f
without\f\bny\ffurther\fdriver\fintervention.\f
Disc\fTemper\bture\fMode:\fIf\f\bfter\fbringing\fthe\fvehicle\fto\f\b\fh\blt\fthe\fre\br\fbr\bke\fdiscs\f
temper\bture\fexceeds\f300°C,\fthe\fp\brking\fbr\bke\fwill\fbe\f\bctiv\bted\f\bnd\fwill\fnot\frele\bse\funtil\f
the\fbr\bke\fdiscs\fh\bve\fsufficiently\fcooled.\f
St\bll\fApply:\fIf\fthe\fengine\fis\fst\blled\fthe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied.\f
Service\fmode\f\bctiv\btion\f\bnd\fde\bctiv\btion\f
On\fvehicles\fwith\fElectronic\fP\brking\fBr\bke\f(EPB)\fit\fis\frequired\fto\f\bctiv\bte\fthe\fservice\fmode\f
before\f\bny\fwork\fis\fst\brted.\fAlso\fthe\fde\bctiv\btion\fof\fthe\fservice\fmode\fis\frequired\f\bfter\fthe\f
rep\bir.\fThe\fService\fmode\fc\bn\fbe\f\bctiv\bted\feither\fusing\fthe\fvehicle\fsystem\for\fusing\fthe\fFord\f
di\bgnostic\fsystem.\fFor\f\bddition\bl\finform\btion,\frefer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Gener\bl\fProcedures.\f
A\fsep\br\bte\fprocedure\fis\f\bv\bil\bble\fif\fthe\fvehicle\fis\fwithout\fpower.\fFor\f\bddition\bl\finform\btion,\f
refer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\fGener\bl\fProcedures.\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G504930&gui...procarmanuals.com
http://vnx.su
Pinpoint\bTests\b
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
DTC\fU3000.48:\fControl\fmoduleElectronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fIf\fthe\fDTC\frem\bins,\fINSTALL\f\b\f
new\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU3003.62:\fB\bttery\f
volt\bgeCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AB.\f\f
*
DTC\fU3006.16:\fB\bttery\f
volt\bge\f(Low\for\fhigh)B\bttery.\f
Ch\brging\fsystem.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
AB.\f\f
*
DTC\fU300A.62:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AC.\f\f
*
DTC\fU300A.86:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AD.\f\f
*
PINPOINT\bTEST\b\f\b:\bDTC\bC2005.09/71:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\f1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bB\b:\bDTC\bC2005.77:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b GO\fto\fB2.\f\f
No \b
R
EFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(206-
04\fRe\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Стр. 7 из 33
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G909327&gui...procarmanuals.com
http://vnx.su