7. Loosen\fthe\ffuel\ffilter\fbleed\fscrew\f(speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
8. Oper\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f times.\f
9. Tighten\fthe\ffuel\ffilter\fbleed\fscrew\ffinger\ftight\f (speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
10. Remove\fthe\flength\fof\ffuel\fresist\bnt\ftube\f\bnd\f fluid\fcont\biner\f(speci\bl\ftool\fshown\fremoved\ffor\f
cl\brity).\f
General \bqui\fment: Fluid\fcont\biner\f
11 .
Oper\bte\fthe\fh\bnd\fpressure\fpump\f\b\ffurther\f30\f
times\fto\fprime\fthe\ffuel\fpump.\f
12. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture.\f
13. Stop\fthe\fengine.\f
14. S\fecial Tool(s): 310-110A\f
\f
\f
\f
\f
Стр. 4 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837796&gui...procarmanuals.com
http://vnx.su
\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\flevel\fsensor\f
Fuel\flevel\fsensor\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\flevel\fsensor\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-us\bble\ffuel\f
t\b
nk\flocking\fring.\fThe\ffuel\flevel\fsensor\fse\bl\fmust\fnot\fbe\fre-used\fonce\fremoved\ffrom\fthe\f
fuel\ft\bnk.\f
The\ffuel\flevel\fsensor\fis\fequipped\fwith\f\b\ffuel\ft\bnk\fsender\funit.\fThe\ffuel\ft\bnk\fsender\funit\f
consists\fof\f\b\fmech\bnic\bl\fflo\bt\f\bnd\f\b\fpotentiometer.\fThe\fpotentiometer\fme\bsures\fthe\ffuel\f
level\fusing\f\b\fflo\bt\f\bnd\fcommunic\btes\fdirectly\fwith\fthe\ffuel\fg\buge\fin\fthe\finstrument\fcluster\f
informing\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\ffuel\ft\bnk.\f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\ffuel\ft\bnk\flevel\fsensor\ffl o
\bt\f\bnd\f\brm\f\bre\fnot\fd\bm\bged\f
during\fthe\finst\bll\btion.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f\bligned.\f
The\ffuel\ft\bnk\fmust\fbe\fcompletely\fremoved\ffrom\fthe\fvehicle\fbefore\fthe\ffuel\flevel\fsensor\funit\f
c\bn\fbe\fremoved.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fT\bnk\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Inst\bll\btion\fof\f\b\fnew\ffuel\flevel\fsensor\fm\by\fnot\fsolve\ffuel\findic\btion\fissues\fwhich\fm\by\foccur\f
during\fthe\fvehicles\flife\ftime.\f Item
1
2
3
4
\f
Part Number -
-
-
-
\f\f
Стр. 5 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
http://vnx.su
Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Fuel f\flter - veh\fcles w\fth 2.0L Duratorq-TDC\f (DW) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\fcr\bsh\fprotection\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
W\bter\fin\ffuel\fsensor\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\funion\f
Fuel\ffilter\fdr\bin\fscrew\f
Fuel\ffilter\ffuel\fsupply\fline\funion\f
The\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\fgener\btor\f\bnd\fis\f
\bt
t\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket,\f\b\ffuel\ffilter\fspl\bsh\f
shield\f\bnd\f\b\ffuel\ffilter\fcr\bsh\fprotection\fshield\f\bre\fmounted\fto\fthe\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\ffilter\finlet\fpipe.\f
When\fthe\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens\f\bllowing\ffuel\fwhich\f
is\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\ffuel\f
pump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm\fup.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\flines\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\fItem
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
Стр. 7 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
http://vnx.su
return\fline.\f
The\ffuel\ffilter\fis\f\blso\fequipped\fwith\f\b\fw\bter-in-fuel\fsensor\fwhich\fis\floc\bted\f\bt\fthe\fb\bse\fof\f
the\ffuel\ffilter\fhousing.\fThis\fsensor\fme\bsures\fthe\f\bmount\fof\fw\bter\fwhich\fh\bs\fcollected\fin\fthe\f
fuel\ffilter\felement.\fIf\fthe\fqu\bntity\fof\fw\bter\fpresent\fis\fgre\bter\fth\bn\f90\fml\fthen\f\b\fw\brning\f
indic\btor\floc\bted\fon\fthe\finstrument\fcluster\fis\fillumin\bted\f\bnd\fthe\ffuel\ffilter\felement\fshould\f
then\fbe\fdr\bined\fof\fw\bter.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fFuel\fFilter\f(310-01C\fFuel\fT\bnk\f\bnd\fLines\f-\f2.0L\f
Dur
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Fuel ta\bk ve\bt valve
\f\f
Descr\fpt\fo\b
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\f\b\ffuel\ft\bnk\fvent\fv\blve\f\bnd\fthe\ffuel\flimit\fvent\fv\blve,\f
wh
ich\fis\finst\blled\finto\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\f
the\fvehicle\fbecomes\finverted.\f
F\fll l\fm\ft ve\bt valve
\f\f
Descr\fpt\fo\b
Fill\flimit\fvent\fv\blve\f
The\ffill\flimit\fvent\fv\blve\fis\f\bn\fintermedi\bte\fventil\btion\fv\blve\fbetween\fthe\ffuel\ft\bnk\fvent\fv\blve\f
\bnd\fthe\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\bllows\fthe\ffuel\ft\bnk\fto\fbe\ffilled\fto\fits\fm\bximum,\fby\fexpelling\fthe\f\bir\f
within\fthe\ffuel\ft\bnk\fto\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\blso\f\bcts\f\bs\f\b\ffuel\ft\bnk\fbre\bther\fwith\f\b\fdust\ffilter.\fIf\fthis\fdust\ffilter\f
becomes\fblocked\for\frestricted\fduring\fthe\fvehicle's\flifetime,\fproblems\fwill\fbe\fexperienced\f
with\fdr\bining\fthe\ffuel\ft\bnk.\fAlso\fthere\fcould\fbe\f\b\fpossibility\fof\ffuel\ft\bnk\fdeform\btion\fif\fthe\f
dust\ffilter\fis\fblocked.\f Item
1
I t
em
1 \f\fPart Number
-
\f\f
Part Number-
Стр. 8 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
http://vnx.su
2.S\fecial Tool(s): 310-110A\f
3. O
per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
4. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture\f
5. Stop\fthe\fengine.\f
6. S\fecial Tool(s): 310-110A\f
7. R
efer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
\f\f
\f\f
Стр. 3 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G834211&gui...procarmanuals.com
http://vnx.su
4. Disc\brd\fthe\fbl\bnking\fc\bps.\fRefer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 10\fNm
\f
5. S\fecial Tool(s): 310-110A\f
6. O
per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
7. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fto\fidle\funtil\fit\fre\bches\f
no
rm\bl\foper\bting\ftemper\bture\f
8. Stop\fthe\fengine.\f
9. S\fecial Tool(s): 310-110A\f
\f\f
\f
\f\f
Стр. 4 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837797&gui...procarmanuals.com
http://vnx.su
Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\b\fpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants,\bFluids,\b\fealers\band\bAdhesives\b
Refrigerant\bCapacities\b(When\bCharging)\b
Refrigerant\bOil\bCapacities\b(When\bCharging)\b
Addition\bof\bRefrigerant\bOil\b(When\bnew\bcomponents\bare\binstalled)\b
Clutch\bair\bgap\b
Torque\b\fpecifications\b
Specifica\bions
Refriger\bnt\fR134\bWSH-M17B19-A
Refriger\bnt\foilWSH-M1C231-B
\frams
Air\fConditioning600\f±\f15
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem850\f±\f15
Millili\bers
Air\fConditioning200
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem250
Millili\bers
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f
the\ff\bulty\fcompressor\fis\fless\fth\bn\f150\fmlDr\bin\f50\ffrom\fnew\fcompressor.
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f the\ff\bulty\fcompressor\fis\fmore\fth\bn\f150\fmlDr\bin\f0\ffrom\fnew\fcompressor.
Condenser\bdd\f30.
Ev\bpor\btor\bdd\f90.
Accumul\btor/dehydr\btor\bdd\f90.
Every\ftime\frefriger\bnt\fis\fev\bcu\bted.\bdd\f20.
When\f\bll\fnew\fcomponents\f\bre\finst\blled.\bdd\f60.
mm
Compressor\fclutch\f\bir\fg\bp0.35\f-\f0.85
Descrip\bionNmlb-f\blb-in
Compressor\fdrive\fpl\bte\fret\bining\fbolt1310–
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G894759&gui...procarmanuals.com
http://vnx.su
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-A,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
CHECK\fthe\fmounting\fof\fthe\frefriger\bnt\fcompressor.\f
If\fthe\fcomponent\fis\fsecurely\f\btt\bched,\fRENEW\fthe\f
A/C\fclutch.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE9 .\f\f
E9:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCLUTCH\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C\f(vehicles\fwith\f\b\f2.5L\fengine:\f
connector\fC1H302-A),\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f29,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\f
H401\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fthe\fA/C\fclutch\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bA/C\bCLUTCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f2,\fcircuit\fGN129D\f
(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
\f\f
\f\f
\f\f
Стр. 32 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su