Page 2215 of 4402
9. \f
10. Secure\fthe\fst\brter\fto\fone\fside.\f
11. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
12. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd
\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
13. \f
14. \f
\f\f
\f\f
\f
\f\f
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9
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Page 2222 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
6-Speed Manual T\bansaxle - M66 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s)
Ge
ne\bal Equipment
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl
\f
205-517\f
Remover\fRubber\fBe\bring\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f
310-086\f
Remover,\fFuel\fInjector\f
Cable ties
Pulle\b
Punch
Ti\be leve\b 1. \f\f1.
Install t\be Spe\fial
Tool(s):
303
435
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 6
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Page 2250 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
6-Speed Manual T\bansaxle - M66 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
303-132\f
Inst\bller/Aligner,\fPilot\fBe\bring/Clutch\fPl\bte\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
307-430\f
G\buge,\fTr\bnsmission\fEnd\fPl\by\f
308-119\f
Inst\bller,\fH\blfsh\bft\fSe\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2269 of 4402
10.Torque:\b 80\fNm\f
11. Spec\fal\bTool(s):\b 303-290B,\f303-290-13 ,\f303-
29 0
A-15 ,\f303-290B-16 \f
12.
\f\f 1. Torque:\b 24\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\f
b o
lt\fis\finst\blled.\f
Torque:\b 133\fNm
\f
13.Remove\bthe\bSpec\fal\bTool(s):\b 303-290B,\f303-290-
13 ,\f3
03-290A-15 ,\f303-290B-16 \f
14.
Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
6
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Page 2279 of 4402
General E\fuipment\b Tire\flever\f
Tor
\fue\b 48\fNm
\f
30. \f
31. Tor\fue\b 10\fNm
\f
32. Tor\fue\b 10\fNm
\f
33. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd
\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
34. \f\f 1.Tor\fue\b 40\fNm
\f
2. Tor\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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Page 2281 of 4402
40. Refer\fto:\fGe\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit
h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu
\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
41. \f\f 1.Tor\fue\b 25\fNm
\f
2. Tor\fue\b 48\fNm
\f
42. Tor\fue\b 10\fNm
\f
43. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12F\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
44. Tor\fue\b 10\fNm
\f
\f\f
\f
\f\f
\f
Стр. 9 из
10
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Page 2329 of 4402
Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12B\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Det\bch\fthe\fA-
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.\f
4. \f
5. Torque:\b 24\fNm
\f
\f
\f
Стр. 1 из 4
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Page 2383 of 4402

Did\fthe\f\bmount\fof\f\bir\fin\fthe\fcle\br\fpl\bstic\ffuel\fpipe\f
decre\bse\fwhen\f\bny\fof\fthe\fconnectors,\funions\for\fjoints\f
were\foiled?\f
Ye\b INSTALL\f\b\fnew\ffuel\fpipe(s)\f\bs\fnecess\bry.\fTest\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No GO\fto\fA3.\f\f
A3: CHECK THE FUEL LEVEL SENSOR FOR AIR IN\fRESS
Dr\bin\fthe\ffuel\ft\bnk.\f\f
REFER\fto:\f Fuel\fT\bnk\fDr\bining \f(310-00\fFuel\fSystem\f-
\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
1
Fill\fthe\ffuel\ft\bnk\fwith\f10\fliters\fof\fdiesel.\f2
REFER\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f3
Using\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\fpipe,\f
m\bnuf\bcture\f\bnd\finst\bll\f\b\fpipe\fbetween\fthe\ffuel\ffilter\f
to\ffuel\fpump\ffuel\fsupply\fline.\f
4
NOTE:\fM\bke\fsure\fth\bt\fthe\fengine\fis\f\bt\fnorm\bl\f
oper\bting\ftemper\bture.\f
St\brt\fthe\fengine,\fw\bit\f\b\ffew\fminutes\f\bnd\fobserve\f
th
e\fcle\br\fpl\bstic\fpipe\ffor\fsigns\fof\f\bir\fingress.\f5
Are\f\bny\fsigns\fof\f\bir\fpresent\fin\fthe\fcle\br\fpl\bstic\fpipe?\f
Ye\b INSTALL\f\b\fnew\ffuel\flevel\fsensor\for\ffuel\ft\bnk\fto\ffuel\f
filter\fsupply\fpipe\f\bs\fnecess\bry.\f\f
No
INSTALL\f\b\fnew\ffuel\ffilter.\f\f
REFER\fto:\f Fuel\fFilter\fElement \f(310-01B\fFuel\fT\bnk\f
\bnd
\fLines\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT TEST B : AIR IN\fRESS INTO THE FUEL LINES - VEHICLES WITH
2.0L DURATORQ-TDCI (DW) DIESEL EN\fINE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1: CHECK FOR AIR IN\fRESS INTO THE FUEL SYSTEM
WARNINGS:\f
Do\fnot\fsmoke\for\fc\brry\flighted\ftob\bcco\fof\f\bny\ftype\fwhen\fworking\fon\for\fne\br\f\bny\ffuel\f
rel\bted\fcomponents.\fHighly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fm\by\fignite.\f
F\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
\f\f
\f\f
Стр. 7 из 12
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