Page 2062 of 4402
4. \f
5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Exh
\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. \f
\f\f
\f\f
\f\f
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Page 2064 of 4402
13.Special\bTool(\f):\b 303-290A-15\f
14.
\f
15. \f
16. Disc\brd\fthe\fre\br\fengine\fmounting\fbolt.\f
17. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2066 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
5-Speed Manual T\bansaxle - MTX75 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s)
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f1. \f\f1.
Install t\be Spe\fial
Tool(s):
303
435
4.
Oil\fc\bn\fesc\bpe.
NOTE:\fM\brking\f
the\f
components\f
m\bkes\f
inst\bll\btion\f
e\bsier.
5.
Oil\fc\bn\fesc\bpe.
\f
\f
\f
\f
\f
\f
\f
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Page 2085 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
204-017\f
Inst\bller,\fWheel\fHub\fBe\bring\fCup\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-067\f
Prelo\bd\fG\buge\f
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-075\f
Inst\bller,\fRe\br\fWheel\fHub\fSe\bl\f
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-175\f
Socket,\fDrive\fPinion\fNut\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2086 of 4402
Mate\bials
Gene\bal Equipment
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-02\f
Ad\bpter\ffor\f303-060\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-210\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
308-194B\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Output\fSh\bft\fEnd\fPl\by)
308-214\f
Remover,\fHydr\bulic\fLine\fSpring\fClip\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
H\ft ai\b gun
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2089 of 4402
8.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\fthe\ffollowing\fitems:\f
1.
\f
2. \f
3. \f
9.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
NOTE:\fThe\fmounting\ff\bces\fof\fthe\fcomponent\fmust\f
be\fcle\bn\f\bnd\ffree\ffrom\fforeign\fbodies\f\bnd\flubric\bnt.
Tighten\fthe\fbolts\fin\f\b\fcrisscross\fsequence.\f
Tor\fue\b 40\fNm
\f
10.Special Tool(s)\b 308-194B\f
11. I
nstall the Special Tool(s)\b 205-069,\f205-070,\f307-
300
12.Input\fsh\bft\fme\bsurement:\fC\brry\fout\fthe\ffollowing\ftwo\f
steps\fthree\ftimes\f\bnd\fc\blcul\bte\fthe\f\bver\bge\fof\fthe\f
me\bsurements.\f(Ex\bmple:\f(0.22\fmm\f+\f0.23\fmm\f+\f0.21\f
mm)\f/\f3\f=\f0.22\fmm)\f
13. Special Tool(s)\b 205-175\f
\f\f
\f\f
\f\f
\f
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Page 2101 of 4402
9.Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
10. T
orque\b 80\fNm
\f
11. Do\fnot\ftighten\fthe\fnew\fbolt\fof\fthe\fre\br\fengine\f mounting\fyet.\f
12. Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\f Gener\bl\fProcedures).\f
13. Remove\fthe\fspeci\bl\ftool.\f Special Tool(s)\b 303-290A-15\f
To r
que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2103 of 4402
Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Torque\b 48\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t
h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
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