2006 FORD GALAXY Unt dr

felt\f\bnd\frele\bse.\fM\brk\fthe\frest\fposition\fon\fthe\f
prim\bry\f\bnd\fsecond\bry\fsides.\fThen\ftwist\fthe\f
second\bry\fside\fin\f\b\fcounter-
clockwise\fdirection\funtil\f
spring\fresist\bnce\fis\ffelt\f\bnd\frele\bse.\fM\brk\fthe\fnew\f
rest\fposition\fon\fthe\fprim\bry\fside.\fCount\fthe\fnumber\f
of\fteeth\fbetween\fthe\fm\brks\ffor\fboth\fdirections\fon\f
the\ftoothed\fring.\f
Are\fmore\fth\bn\f8\fteeth\fcounted?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE31 .\f\f
E31: CHECK THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\fdu\bl\fm\bss\f
flywheel.\f1
Is\fthe\fdu\bl\fm\bss\fflywheel\ffree\fof\fd\bm\bge?\f
Yes
GO\fto\fE32 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E32: CHECK THE TOOTHED RING OF THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\f
the\fdu\bl\fm\bss\fflywheel.\f1
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\fthe\f
du\bl\fm\bss\fflywheel.\f
Yes GO\fto\fE33 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E33: CHECK THE WELD SEAM OF THE DUAL-MASS FLYWHEEL
Visu\blly\finspect\fthe\fweld\fse\bm\fof\fthe\fdu\bl\fm\bss\f
flywheel\fto\fcheck\ffor\floss\fof\fgre\bse.\f1
Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes
\f\f
\f\f
\f\f
\f\f
Стр. 19 из
20
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Clutch C\bntr\bls \f Vehicles With: 5\fSpeed
Manual Transaxle \f MTX75 \f Clutch Master
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Special T\b\bl(s)
Mat

erials
Rem\bval
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
LH

D\fVehicles\f
All\fvehicles\f
308-554\f
Remover/Inst\bller,\fClutch\fM\bster\fCylinder
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fO-LIWSD-M1C230-A\f/\f95SX-M1C230-CA 1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Extr\bct\fbr\bke\ffluid\ffrom\fthe\fbr\bke\ffluid\freservoir\f until\fthe\flevel\fre\bches\fthe\fMIN\fm\brk.\f
5. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
\f
\f\f
\f\f
Стр. 1 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544130&gui...procarmanuals.com
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Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f MMT6 \f Clutch Master
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Special T\b\bl(s)
Mat

erials
Rem\bval
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
LH

D\fVehicles\f
All\fvehicles\f
308-554\f
Remover/Inst\bller,\fClutch\fM\bster\fCylinder
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fO-LIWSD-M1C230-A\f/\f95SX-M1C230-CA 1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Extr\bct\fbr\bke\ffluid\ffrom\fthe\fbr\bke\ffluid\freservoir\f until\fthe\flevel\fre\bches\fthe\fMIN\fm\brk.\f
5. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
\f
\f\f
\f\f
Стр. 1 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544130&gui...procarmanuals.com
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Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f M66 \f Clutch Master
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Special T\b\bl(s)
Mat

erials
Rem\bval
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
LH

D\fvehicles\f
All\fvehicles\f
308-554\f
Remover/Inst\bller,\fClutch\fM\bster\fCylinder
\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor\f
NameSpec\bf\bcat\bo\f
Gre\bse\fO-LIWSD-M1C230-A\f/\f95SX-M1C230-CA 1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pr e

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Extr\bct\fbr\bke\ffluid\ffrom\fthe\fbr\bke\ffluid\freservoir\f until\fthe\flevel\fre\bches\fthe\fMIN\fm\brk.\f
\f
\f
\f\f
Стр. 1 из 5
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All\fge\br\fwheels\f\bre\fconst\bntly\feng\bged.\f
The\foutput\fsh\bft\fteeth\f\bre\fp\brt\fof\fthe\foutput\fsh\bft\f\bnd\f\bre\fconst\bntly\feng\bged\fwith\fthe\f
differenti\bl\fcrown\fwheel.\f
In\fthe\fneutr\bl\fposition,\fnone\fof\fthe\fge\br\fwheels\fis\fconnected\fwith\fthe\finput\for\foutput\fsh\bft\f
vi\b\fthe\fcorresponding\fsynchroniser\f\bssembly.\fNo\ftorque\fis\ftr\bnsmitted\fto\fthe\fdifferenti\bl.\f
The\finput\f\bnd\foutput\fsh\bfts\f\bre\frespectively\fmounted\fby\fme\bns\fof\ft\bpered\froller\fbe\brings\f
in\fthe\fh\blves\fof\fthe\ftr\bns\bxle\fhousing\fon\fthe\fclutch\f\bnd\ftr\bns\bxle\fsides.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bfts\fto\fbe\fprelo\bded.\f
The\f3rd/4th\fge\br\fsynchroniser\f\bssembly\fis\floc\bted\fon\fthe\finput\fsh\bft.\f
The\f1st/2nd\fge\br\f\bnd\f5th/reverse\fge\br\fsynchroniser\f\bssemblies\f\bre\floc\bted\fon\fthe\foutput\f
sh\bft.\f
P\fwe\b Fl\fw
1st\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Teeth\f-\f1st\fge\br\f
2nd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Item
1
2
3
4
5
6
Item 1
2
3 \f\fPa\bt Numbe\b
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
Стр. 3 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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Ge\br\fwheel\f-\f4th\fge\br\f
Sn\bp\fring\f
Needle\froller\fbe\bring\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchroniser\fring\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Sn\bp\fring\f
Reverse\fge\br\fsynchroniser\fring\f
Reverse\fge\br\fneedle\froller\fbe\bring\f
Ge\br\fwheel\f-\freverse\fge\br\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
The\freverse\fge\br\fidler\fruns\fon\f\b\fneedle\froller\fbe\bring\fon\fthe\freverse\fge\br\fidler\fspindle.\f
Th

e\freverse\fge\br\fidler\fis\fdriven\fby\fthe\finput\fsh\bft.\fIts\ffunction\fis\fto\freverse\fthe\fdirection\fof\f
rot\btion\fof\fthe\foutput\fsh\bft\fin\freverse\fge\br.\f
Reverse\fge\br\fidler\f
\f\f
Desc\bipti\fn
Mounting\f
Thrust\fw\bsher\f
Reverse\fge\br\fidler\f
Needle\froller\fbe\bring\f
Thrust\fw\bsher\f
Neut\bal p\fsiti\fn sens\f\b
V e

hicles\fwith\f\buto\fst\brt/stop\ffunction\f
17
18
1

9
20
21
22
23
24
25
26
27
Item 1
2
3
4
5 -
-
-
-
-
-
-
-
-
-
\f
Pa\bt Numbe\b
-
-
-
-
-
Стр. 8 из 9
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4. \f
5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw

isted.\f
8. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 2 из 5
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14.CAUTIONS:\f
If \fthe\ffluid\fis\fspilled\fon\fthe\fp\bintwork,\f
the\f\bffected\f\bre\b\fmust\fbe\fimmedi\btely\f
w\bshed\fdown\fwith\fcold\fw\bter.\f
Use\fsuit\bble\fp\bper\fto\f\bbsorb\f\bny\f
esc\bping\ffluid.\f
15. Disc\brd\fthe\fre\br\fengine\fmounting\fbolt.\f
16. \f
17. Special\bTool(\f):\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
18.

The\flower\fright-h\bnd\ftr\bnsmission\fbolt\frem\bins\f
in\fthe\fengine.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544137&gui...procarmanuals.com
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