2006 FORD GALAXY Unt dr
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Therefore\fmove\fthe\fselector\flever\fthrough\f\bll\fpositions\f\bnd\fin\fdoing\fso\fcheck\fit\ffor\fe\bse\fof\f
movement.\fIf\fthere\fis\fdifficulty\fin\fmovement,\fdet\bch\fthe\fc\bble\ffrom\fthe\ftr\bnsmission\f\bnd\f
move\fthe\flever\f\bg\bin,\fto\fdetermine\fwhether\fthe\fstiffness\fis\fc\bused\fby\fthe\ftr\bnsmission\for\f
the\fc\bble.\f
Sele\btor lever positio\f a\fd sele\btor lever display
This\ftest\fis\fpossible\fwith\fthe\fvehicle\fst\btion\bry\f\bnd\fthe\fengine\frunning,\f\bnd\fwhile\fdriving.\f
Whe
n\fmoving\fthrough\fthe\fselector\flever\fpositions,\fcomp\bre\fthe\fposition\fselected\fwith\fthe\f
displ\by\fin\fthe\finstrument\fcluster.\f
For\f\bdjustment\fwork\f\f
REFER\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-05\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f
Ext
ern\bl\fControls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\fGener\bl\f
Procedures).\f
Test for fluid leaks
CAUTIONS:\f
On
ly\fuse\fthe\f\butom\btic\ftr\bnsmission\ffluid\f\bpproved\fby\fFord.\f
Do\fnot\fuse\f\b\fpressure\fw\bsher\for\fste\bm\fcle\bner\fne\br\f\bny\felectric\bl\fconnector.\f
NOTE:\fRefer\fto\fthe\fservice\finstructions\ffor\fthe\ffrequency\fof\fch\bnging\fthe\f\butom\btic\f
tr\bnsmission\ffluid.\f
NOTE:\fC\breful\floc\btion\fof\fthe\fsource\fof\fle\bks\fc\bn\f\bvoid\funnecess\bry\for\fexpensive\frep\birs.\f
Thoroughly\fcle\bn\fthe\ftr\bnsmission,\fengine\f\bnd\fsurrounding\f\bre\b.\fDepending\fon\fthe\fseverity\f
of\fthe\fle\bk,\f\b\fshort\for\flonger\fro\bd\ftest\fshould\fbe\fperformed.\fIt\fc\bn\f\blso\fbe\fuseful\fto\flook\f
for\fle\bks\fwith\fthe\fvehicle\fon\fthe\flifting\fpl\btform\f\bnd\fthe\fengine\fidling.\fCheck\fth\bt\fthe\ffluid\f
which\fh\bs\fle\bked\fout\fis\fre\blly\ftr\bnsmission\ffluid,\f\bnd\fnot\fengine\foil.\f
Tra\fsmissio\f fluid level \bhe\bk
It\fis\fnot\fpossible\fto\fcheck\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid\fvisu\blly,\fbec\buse\fthere\fis\fno\f
di
pstick.\fIf\fthere\fis\f\b\fconcern,\fthe\ftr\bnsmission\ffluid\flevel\fmust\fbe\fchecked.\f
If\fit\fis\fnecess\bry\fto\fcheck\fthe\ftr\bnsmission\ffluid\flevel,\fthe\ffluid\fmust\fbe\fdr\bined\f\bnd\frefilled,\f
REFER\fto:\f(307-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21)\f\f
Tr\bnsmission\fFluid\fLevel\fCheck \f(
Gener\bl\fProcedures),\f
Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f(Gener\bl\fProcedures).\f
Fluid quality \bhe\bk
NOTE:\fDirty\for\foverhe\bted\ftr\bnsmission\ffluid\fc\bn\fc\buse\fimp\birment.\fThe\fqu\blity\fof\fthe\f
tr
\bnsmission\ffluid\fshould\ftherefore\fbe\ftested\fif\fthere\fis\f\b\fconcern.\f
Check\fthe\f\butom\btic\ftr\bnsmission\ffluid\ffor\fcont\bmin\bti
on\f\bnd\fsmell.\fIf\fthere\f\bre\fsigns\fof\f
cont\bmin\btion,\f\b\ftest\f\bmount\fmust\fbe\fdr\bined\foff\fthrough\f\b\fp\bper\ffilter\f\bnd\fchecked.\fIf\fthe\f
\butom\btic\ftr\bnsmission\ffluid\fsmells\fburnt,\fthis\findic\btes\foverhe\bting.\f
Modifi\batio\fs/retrofitti\fg/tu\fi\fg
Addition\bl\f\bfterm\brket\fsystems\f(e.g.\f\bir\fconditioning,\fc\br\ftelephone,\fcruise\fcontrol,\fetc.\f
et
c.)\fwhich\f\bre\fnot\f\bpproved\fby\fFord,\for\fwhich\fh\bve\fbeen\funprofession\blly\finst\blled,\f\bnd\f
\blso\fchip\f\bnd\fengine\ftuning,\fc\bn\fh\bve\f\bn\feffect\fon\fthe\fengine\f\bnd\ftr\bnsmission\f
m\bn\bgement\f\bnd\fle\bd\fto\ff\bults.\f
Diag\fosti\bs
Electric\bl\ff\bults\fwhich\f\bppe\br,\feven\fonly\fmoment\brily,\fwhen\fthe\fignition\fis\fswitched\fon,\fwill\f
be\fstored\fin\fthe\ff\bult\fmemory\fof\fthe\frelev\bnt\fcontrol\funit\f\bnd\fm\by\fh\bve\feffects\fon\fthe\f
control\fsystem.\fLoose\fconnections\f\bnd\ffuses\for\fconnectors\fwhich\fh\bve\fbeen\fremoved\for\f
disconnected\ffor\ftesting\fpurposes\f\bll\fcount\f\bs\felectric\bl\ff\bults.\f
In\forder\ffor\fthe\fdi\bgnosis\fof\fthe\f\butom\btic\ftr\bnsmission\fto\fbe\fme\bningful,\f\bll\fother\fsystems\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Fluid
Level Che\bk
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral Pro\bedures
Materials
Ge\f
eral Equipme\ft
Vehicles\fwith\fdiesel\fengine\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA
Ford\fdi\bgnostic\fequipment 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. M\bke\fsure\fth\bt\fthe\ftr\bnsmission\fis\fnot\fin\f emergency\foper\btion\fmode.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
3. M
\bke\fsure\fth\bt\fthe\fp\brking\fbr\bke\fis\ffully\f\bpplied.\f
4. St\brt\fthe\fengine.\f
5. Move\fthe\ftr\bnsmission\fselector\flever\fto\f\bll\f
positions.\fIn\fdoing\fso,\fw\bit\funtil\fthe\ftr\bnsmission\f
eng\bges\fthe\fcorresponding\fr\bnge.\f
6. \f
7. Ensure\fth\bt\fthe\fge\br\foil\ftemper\bture\fis\f55\f±\f2\f° C.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
8. \f
9
. \f\f Tr\bnsmission\ffluid\fmust\frun\fout\fof\fthe\f
ch
eck\fbore.\f
Allow\fexcess\ftr\bnsmission\ffluid\fto\fdr\bin\f
\f
\f
\f\f
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Page 1937 of 4402
![FORD GALAXY 2006 Service Repair Manual Vehicles\fwith\f2.3L\fengine\ffrom\fthe\ftr\bnsmission\f\bnd\ffrom\fthe\frising\f
t
u
be.\f
10.
When\fthe\fge\br\foil\ftest\ftemper\bture\fof\fre\bches\f55\f
±\f2\f°C\fis\fre\bched,\finst\bll\fthe\](/manual-img/11/56938/w960_56938-1936.png "FORD GALAXY 2006 Service Repair Manual Vehicles\fwith\f2.3L\fengine\ffrom\fthe\ftr\bnsmission\f\bnd\ffrom\fthe\frising\f
t
u
be.\f
10.
When\fthe\fge\br\foil\ftest\ftemper\bture\fof\fre\bches\f55\f
±\f2\f°C\fis\fre\bched,\finst\bll\fthe\")
Vehicles\fwith\f2.3L\fengine\ffrom\fthe\ftr\bnsmission\f\bnd\ffrom\fthe\frising\f
t
u
be.\f
10.
When\fthe\fge\br\foil\ftest\ftemper\bture\fof\fre\bches\f55\f
±\f2\f°C\fis\fre\bched,\finst\bll\fthe\foil\foverflow\fplug\fif\f
the\fge\br\foil\fcontinues\fto\fesc\bpe\f(1\fmm\fthick\f
stre\bm\fof\foil).\f
11. If\fno\ftr\bnsmission\ffluid\fesc\bpes,\ftop\fup\fwith\f tr\bnsmission\ffluid\funtil\fit\fdoes\fesc\bpe.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
Material: Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
12. T
orque: 8\fNm
\f
13. \f
14. \f
\f
\f
\f\f
Стр. 2 из 3
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Page 1943 of 4402
![FORD GALAXY 2006 Service Repair Manual Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\](/manual-img/11/56938/w960_56938-1942.png "FORD GALAXY 2006 Service Repair Manual Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\")
Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fconsole\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be
\fkinked\for\ftwisted.\f
5. Torque: 15\fNm\f
6. Torque: 48\fNm
\f
7. Remove\fthe\ffollowing\fitems:\f 1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drive\fsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. St\brter\fmotor\f
Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sy s
tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle and
Clutch - Gene\bal Inf\f\bmati\fn - Manual
T\bansaxle and Clutch
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
Gene\bal Equipment
Inspecti\fn and Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fproceed\f\bccording\fto\fthe\fFord\f
\b
pproved\fdi\bgnostic\ftool\finstructions.\f
Inspecti\fn and Ve\bificati\fn - Manual T\bansaxle
The\ffollowing\fchecks\fshould\fbe\fc\brried\fout\fbefore\frep\biring\for\finst\blling\f\b\fnew\ftr\bns\bxle.\f
The\finspection\f\bnd\fverific\btion\fof\fm\bnu\bl\ftr\bnsmission\fconcerns\fc\bn\fbe\fconsidered\fin\fthree\f
m\bin\f\bre\bs.\f
Gea\b Shifting C\fnce\bns Clutch\fdoes\fnot\foper\bte\fcorrectly.\f\f
Extern\bl\fge\brshift\fmech\bnism\fREFER\fto:\f
Ex
tern\bl\fControls \f(308-06A\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\fContr
ols\f-\f
Vehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fDescription\f\bnd\fOper\btion),\f
Extern\bl\fControls \f(308-06B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\fCont r
ols\f-\f
Vehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fDescription\f\bnd\fOper\btion).\f
T\bansmissi\fn n\fise c\fnce\bns Check\fthe\fengine\f\bnd\ftr\bnsmission\fmountings\ffor\fsufficient\fcle\br\bnce\fto\fthe\ftr\bnsmission\f
\bnd
\fthe\fbody.\f\f
Other\fnoises\fexcept\fge\brshift\fnoises\f\f
Go\fthrough\fthe\fdriving\fsitu\btions/tests\fdescribed\fin\fthe\ft\bble\fbelow\funder\fthe\fconditions\f
de
scribed\fthere\f\bnd\f\bnswer\fe\bch\fp\brt\fof\fthe\fdi\bgnosis\fwith\f\b\f"Yes"\for\f"No".\f
NOTE:\fIf\fthe\fresponse\fto\fone\for\fmore\fdi\bgnoses\fis\f"Yes",\fthe\ftr\bnsmission\fmust\fbe\f
re
moved\f\bnd\fthe\fdu\bl\fm\bss\fflywheel\fchecked\f\bccording\fto\fGO\fto\fPinpoint\fTest\f E.\f.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Item
No\bSitu\ftion, test / di\fgnosisYesNo
1Driving\fsitu\btion:00
Ro\bd\ftest\fthe\fvehicle.\fAcceler\bte\fthe\fvehicle\fwith\fm\bximum\ftorque\fin\f5th\for\f6th\f
ge\br.\fREFER\fto:\f
Specific\btions \f(308-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns
\bxle\f-\f
MTX75,\fSpecific\btions),\f
Specific\btions \f(308-01B\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bn s
\bxle\f-\f
MMT6,\fSpecific\btions),\f
Specific\btions \f(308-01C\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bn s
\bxle\f-\f
M66,\fSpecific\btions).\f
Di\bgnosis:
Стр. 1 из 20
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Fluid Leakage C\fnce\bns Check\fth\bt\fthe\fle\bking\ffluid\fis\f\bctu\blly\ftr\bnsmission\ffluid\f\bnd\fnot\fhydr\bulic\ffluid\f(from\fthe\f
hy
dr\bulic\blly\foper\bted\fclutch)\for\fengine\foil.\f\f
Check\fthe\ftr\bnsmission\ffluid\flevel.\fIf\fnecess\bry,\fdr\bin\foff\f\bny\fexcess\ffluid.\f\f
Loc\bte\fthe\foil\fle\bk\fwith\fthe\f\bid\fof\f\b\ffluorescent\ftest\ffluid\f\bnd\f\bn\fultr\bviolet\finspection\f
l\b
mp.\f\f
Cle\bn\fthe\ftr\bns\bxle\f\bnd\fthe\f\bdj\bcent\f\bre\bs\fc\brefully\fbefore\fro\bd\ftesting.\f
Sympt\fm Cha\bt – Gene\bal C\fnce\bns
Are\fthere\fextremely\fh\brsh\fvibr\btions\ffrom\fthe\fpowertr\bin?\fVibr\btions\fdis\bppe\br\f
when\fthe\f\bcceler\btor\fped\bl\fis\frele\bsed\fbriefly.
1\bDriving\fsitu\btion:00
Ro\bd\ftest\fthe\fvehicle.\fDrive\fthe\fvehicle\fin\fsimul\bted\f"stop\f\bnd\fgo"\fmode\f(1st\f
ge\br).\fCheck\ffor\ftr\bnsmission\fr\bttle\fduring\fgentle\f\bcceler\btion\f\bnd\fdeceler\btion.
Di\bgnosis:
Are\fthere\fnoises\ffrom\fthe\fpowertr\bin\fin\fdriving\fsitu\btions\fbetween\fidling\fspeed\f
\bnd\f\b\fm\bximum\fof\f2000\frev/min\fwhich\foccur\f\bt\f\b\fspecific,\fvehicle-dependent\f
vehicle/engine\fspeed?
2Driving\fsitu\btion:00
R\bise\fthe\fvehicle.\fCheck\f\bll\fengine/tr\bnsmission\f\bnd\fexh\bust\fmountings\fwith\fthe\f
engine\fnot\frunning,\fwhile\fst\brting\fthe\fengine\f\bnd\fwhen\fit\fis\fidling.
Di\bgnosis:
Does\fthe\fengine/tr\bnsmission\fsh\bke\fseverely\for\fm\bke\fr\bttling\fnoises\fduring\f
st\brting?\fLonger\ftime\fbefore\fengine\fre\bches\fidle\fspeed.\fRenew\f\bny\fd\bm\bged\f
components\f(engine/tr\bnsmission\for\fexh\bust\fmountings)\f\bnd\fredo\fthe\ftest.
3Driving\fsitu\btion:00
Check\fthe\ffront\f\bxle\fdrivesh\bfts\f\bnd\fthe\fm\bnu\bl\ftr\bnsmission.\fLock\fthe\fwheels\f
\bnd\f\bpply\fthe\fp\brking\fbr\bke.\fSt\brt\fthe\fengine,\feng\bge\f1st\fge\br\f\bnd\fslowly\f
rele\bse\fthe\fclutch\fped\bl\fwhile\fthe\fengine\fidles.
Di\bgnosis:
Engine\fspeed\fdoes\fnot\fdrop,\fpower\fnot\ftr\bnsferred,\fvehicle\fdoes\fnot\fmove.
4Driving\fsitu\btion:00
St\brt\fengine,\fput\fshift\flever\fin\fneutr\bl\f\bnd\fslowly\frele\bse\fthe\fclutch.\fSwitch\foff\f
the\fengine.
Di\bgnosis:
H\brd\fmet\bllic\fnoise\f\bs\fthe\fengine\fstops,\fcoming\ffrom\fthe\fm\bnu\bl\ftr\bnsmission\f
during\fthe\fl\bst\fengine\frevolution\fbefore\fthe\fengine\ffin\blly\fstops,\fis\fNOT\fc\bused\fby\f
the\fdu\bl\fm\bss\fflywheel.\fOn\fvehicles\fwith\f\b\fdiesel\fengine\f\bnd\fwithout\f\bn\fint\bke\f
m\bnifold\ffl\bp\fsolenoid\fv\blve,\fthe\fconcern\f(h\brsh,\fmet\bllic\fnoise)\fc\bnnot\fbe\f
resolved\fby\finst\blling\f\b\fnew\fdu\bl\fm\bss\fflywheel.\fIn\fdiesel\fengines\fwith\f\bn\fint\bke\f
m\bnifold\ffl\bp\fsolenoid\fv\blve,\fcheck\fthe\foper\btion\fof\fthe\fsolenoid\fv\blve.
If\f\b\fcl\bttering\fnoise\fis\fdetected\f\bs\fthe\fengine\fis\fswitched\foff\fwith\fthe\fclutch\fped\bl\f
depressed,\fcheck\fthe\ftr\bnsmission\fhousing\ffor\fgre\bse\fresidues\f(more\fth\bn\f2\f
gr\bms)\ffrom\fthe\fdu\bl\fm\bss\fflywheel\f(remove\fthe\fst\brter\fmotor\f\bnd\fcheck\fthe\fbell\f
housing).
SymptomPossible SourcesAction
High-effort\fge\br\f
shifting\fin\fone\f
or\fmore\fge\brs
Synchronizer\fring\for\f
synchroniz\btion\f
d\bm\bged\f
*
INSTALL\f\b\fnew\fsynchronizer\fhub\fwith\fsynchronizer\f
ring\fset\f\bnd\fINSTALL\f\b\fnew\fge\br\fwheel\fbelonging\fto\f
the\fsynchronizer\funit\f\bs\fnecess\bry.\f Bec\buse\fof\fv\brious\fch\bnges\f\bnd\fthe\fdifficulty\fin\f
estim\bting\fthe\flevel\fof\fwe\br,\f\b\fcomplete\fnew\f
inst\bll\btion\f(\bs\fdescribed\f\bbove)\fis\frecommended.\f
*
-
Clutch\fdoes\fnot\f
oper\bte\fcorrectly.\f
*CHECK\fthe\fclutch\ffunction\f\bnd\fthe\fbr\bke\ffluid\flevel.\f
*
Intern\bl\fge\brshift\f
*Remove\fthe\fintern\bl\fge\brshift\fmech\bnism\f\bnd\fcheck\f*
Стр. 2 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
http://vnx.su
Page 1978 of 4402
mech\bnism\fthe\fcomponents.\f-\fRENEW.\f
Cl\bshing\for\f
scr\btching\f
noise\fduring\f
ge\br\fshiftingSynchronizer\fhub\for\f
synchronizer\fring\f
d\bm\bged\f
*
INSTALL\f\b\fnew\fsynchronizer\fhub\fwith\fsynchronizer\f
ring\fset\f\bnd\fINSTALL\f\b\fnew\fge\br\fwheel\fbelonging\fto\f
the\fsynchronizer\funit\f\bs\fnecess\bry.\f Bec\buse\fof\fv\brious\fch\bnges\f\bnd\fthe\fdifficulty\fin\f
estim\bting\fthe\flevel\fof\fwe\br,\f\b\fcomplete\fnew\f
inst\bll\btion\f(\bs\fdescribed\f\bbove)\fis\frecommended.\f
*
-
Clutch\fdoes\fnot\f
oper\bte\fcorrectly.\f
*CHECK\fthe\fclutch\ffunction\f\bnd\fthe\fbr\bke\ffluid\flevel.\f
*
Ge\br\f
eng\bgement\f
not\ffunctioning\f
correctlyExtern\bl\fge\brshift\f
mech\bnism\f
d\bm\bged\f
*CHECK\fthe\fextern\bl\fge\brshift\fmech\bnism\ffor\f
d\bm\bge.\fIf\fno\fconcern\fis\fdetermined,\fREMOVE\fthe\f
tr\bnsmission.REFER\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Die
sel\f(308-
03A\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btec-
HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4\f(308-03A\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f5-
Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Die
sel\f(308-
03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel\f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fRemov\bl),\f
Tr\bnsmission\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-\f
VI5 \f
(308-03C\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\f
Veh
icles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
M66,\fRemov\bl).\f
*
Ge\br\fjumps\fout\f
of\feng\bgement\f
while\fdriving
Missing\fsn\bp\frings;\f
synchroniz\btion\f
components\f
d\bm\bged\for\fworn\f
clutch\fsplines\f
*INSTALL\f\b\fnew\fge\br\fset,\fsynchronizer\funit\f\bnd\f
selector\ffork\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\f
for\fd\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Incorrect\fsliding\f
sleeve;\fworn\fclutch\f
splines\f
*INSTALL\f\b\fnew\fge\br\fset,\fsynchronizer\funit\f\bnd\f
selector\ffork\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\f
for\fd\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Selector\fforks\f
*RENEW\fge\br\fwheels,\fsliding\fsleeves\f\bnd\fselector\f
forks\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\ffor\f
d\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Ge\brshift\flever\f
feels\flooseGe\brshift\flever\f
fixing.\f
*Check\fthe\fextern\bl\fge\brshift\fmech\bnism;\frepl\bce\fif\f
necess\bry.\fCheck\fge\br\flever\fmounting,\fextern\bl\f
ge\brshift\fmech\bnism\f\bnd\fshift\fc\bbles;\ftighten\fif\f
necess\bry.\fREFER\fto:\f
Extern\bl\fControls \f(308-06A\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\fExtern\bl\fControls\f-\f
Vehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fDescription\f\bnd\fOper\btion),\f
Extern\bl\fControls \f(308-06B\fM\bnu\bl\f
Tr \bn
smission/Tr\bns\bxle\fExtern\bl\fControls\f-\f
Vehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fDescription\f\bnd\fOper\btion).\f
*
Стр. 3 из
20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
http://vnx.su
Page 1981 of 4402
Sympt\fm Cha\bt - Oil leakage
Sympt\fm Cha\bt - Clutch
MTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel\f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.5L\fDur\btec\f
(1 6
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66,\f
Remov\bl).\f
R\bttling\for\fvibr\btion\f
noises.Extern\bl\fselector\f
mech\bnism\f
*CHECK\fthe\fextern\bl\fge\brshift\fmech\bnism.\f
*
Front\for\fre\br\f
engine\fmounting\f
defective\f
*CHECK\ffront\for\fre\br\fengine\fmounting;\fRENEW\f
if\fnecess\bry.\f
*
SymptomPossible SourcesAction
Fluid\f
Le\bk\bgeOil\fse\bls\for\fO-ring\fse\bls\f
*CHECK\fthe\fm\bting\fsurf\bces\f\bnd\fINSTALL\f\b\fnew.\f
*
Fluid\fle\bk\fbetween\fthe\f
clutch-side\f\bnd\f
tr\bnsmission-side\fhousing\f
h\blves.\f
*DISASSEMBLE\fthe\ftr\bnsmission\f\bnd\fcle\bn\fthe\f
m\bting\ff\bces.\fCHECK\fthe\fsurf\bces\ffor\fd\bm\bge.\f
Se\bl\fthe\ftr\bnsmission\fusing\fWSK-M2G348-A5\f
se\bler.\f
*
Fluid\fle\bk\f\bt\ftr\bnsmission\f
housing\fbolt\f
*Tighten\ftr\bnsmission\fhousing\fbolts\fto\fspecified\f
tightening\ftorque.\f
*
SymptomPossible SourcesAction
Clutch\fslippingNo\fclutch\fped\bl\ffree\fpl\by\f
Clutch\fdi\bphr\bgm\fsprings\fbroken\f
Clutch\fdisc\ff\bcing\fbroken\f
H\brdened\for\foiled\fclutch\fdisc\ff\bcing\f
surf\bce.\f
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
Clutch\fch\btter\for\fshudderEngine\fmounting\fdefective\f
Tilted\fclutch\fdisc\f
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
Clutch\fdiseng\bges\ftoo\fl\bte\for\fnot\f
\bt\f\bll;\fhigh-effort\fge\br\fshiftingInsufficient\ffluid.\f
Air\fin\fhydr\bulic\fsystem.\f
Excessive\fclutch\fped\bl\ffree\fpl\by\f
Clutch\fdi\bphr\bgm\fsprings\fbroken\f
Clutch\fdisc\fdeformed\for\fbroken\f
Corrosion\fon\fclutch\fdisc\fsplines\f
Insufficient\for\fno\fgre\bse\fon\fthe\f
tr\bnsmission\finput\fsh\bft\f\bnd\fclutch\fdisc\f
splines\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
C.\f \f
*
Clutch\fped\bl\fpuls\btingUneven\fdi\bphr\bgm\fspring\ffingers\f
Frequency\fmodul\btor\fdefective\f(if\f
present)\f
*
*GO\fto\f
Pinpoint\fTest\f
D.\f \f
*
Excessive\fnoiseRele\bse\fbe\bring\fdefective\f
*GO\fto\f*
Стр. 6 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
http://vnx.su