2006 FORD GALAXY Unt dr

14.Install t\be Spe\fial Tool(s): 303-290B-15\f
15.
\f
16. \f
17. \f
18. Disc\brd\fthe\fre\br\fengine\fmounting\fbolt.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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TDCi\f(118kW/160PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV/St\bge\fV,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. B\bttery\f
Refer\fto:\f B\bttery\f(414-
01\fB\bttery,\fMounting\f
\bnd\fC\bbles,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e

\fkinked\for\ftwisted.\f
7. \f
8. \f\f
Det\bch\fthe\fst\brter\fmotor\ffrom\fthe\f
tr

\bnsmission\f\bnd\fposition\fit\fto\fone\fside.\f
\f
\f\f
\f\f
\f\f
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9. \f
10. Remove\fthe\fsub-fr\bme.\f Refer\fto:\f Front\fSubfr\bme\f-\f2.0L\fDur\btorq-TDCi\f
(1 1

8kW/160PS)\f-\fDW \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
11. \f
12. Remove\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00E\f
Exh

\bust\fSystem\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
13.Install
\f\f
\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s) All vehicles
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-080\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone
\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. \f\f1.
Mount\fthe\f
tr\bns\bxle\f
on\fthe\f
mounting\f
st\bnd.\f
Special\b
Tool(\f):\b
303-435
303-435
04,\f303
435-12A
2.NOTE:\f
\f
\f
\f
\f
\f
\f
\f
\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-217\f
Inst\bller,\fRe\br\fWheel\fHub\fBe\bring\fCone/Se\bl\f
205-296\f
Inst\bller,\fWheel\fHub\fBe\bring\fCone/Se\bl\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 12
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housing\f
together.
S\fecial Tool
(s): 308

Pl\bce\fthe\f
be\bring\fouter\f
r\bces\fin\f
position\fon\fthe\f
output\fsh\bft\f
t\bpered\froller\f
be\bring.
7. \f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f


Pull\fout\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.

Hold\fthe\fbe\bring\fouter\fr\bces,\fturn\fthe\foutput\fsh\bft\f20\f
times\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\fth\bt\f
the\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-603\f
8.
NOTE:\fThe\fmounting\ff\bces\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
foreign\fbodies.\f
Inst\bll\fthe\fspeci\bl\ftools.\f
S \f

ecial Tool(s): 205-070,\f307-430\f
9. \f

\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f


M\bke\fcert\bin\fth\bt\fthe\fspeci\bl\ftools\f\bre\finserted\f
correctly\fin\fthe\fclutch\fhousing\fbe\bring\fouter\fr\bce\f
se\bts.\f

Att\bch\fthe\fclutch\fhousing.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
Tor

que: 32\fNm
\f
10. \f\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f

Det\bch\fthe\fspeci\bl\ftools.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
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S\fecial Tool(s): 308-192\f
20.
\f\f

Att\bch\fthe\fdi\bl\fg\buge\fto\fthe\fspeci\bl\ftool\f\bnd\f\blign\fwith\f
the\fm\brk.\f
S\fecial Tool(s): 205-044-01,\f205-070\f

Pre-lo\bd\fthe\fdi\bl\fg\buge\fto\f1\fmm\f\bnd\fzero\fit.\f
2 1

.
Turn\fthe\ftr\bnsmission\fthrough\f180\fdegrees\fwith\fthe\fclutch\f
side\fdownw\brds.\f
22. \f\f 1. To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-192\f
2.
Turn\fthe\fdifferenti\bl\funtil\fthe\fme\bsuring\fpin\fis\fon\fthe\f
m\brked\fspot.\f
3.
Me\bsure\fthe\fdifferenti\bl\fend\fflo\bt:\fM\bke\f\b\fnote\fof\fthe\f
me\bsurement,\fe.g.\f0.34\fmm.\fEx\bmple:\f0.34\fmm\f
+0.36\fmm\f+0.38\fmm,\fdivided\fby\f3\f=\f0.36\fmm.
23. \f\f

Determine\fthe\fthickness\fof\fthe\fdifferenti\bl\f\bdjusting\f
shim:\f


Inst\blled\fme\bsuring\fshim\fthickness:\f1.10\fmm.

Determined\fdifferenti\bl\fend\fflo\bt\f0.36\fmm\f

Differenti\bl\fbe\bring\fpre-lo\bd\f0.20\fmm\f


Required\f\bdjusting\fshim\fthickness:\f1.10\fmm\f+\f0.36\f
mm\f+0.20\fmm\f=\f1.66\fmm.\f


Determined\f\bdjusting\fshim\fthickness:\f1.66\fmm.
24. \f
25. Remove\fthe\ffollowing\fitems:\f
1. Differenti\bl\fbe\bring\fouter\fr\bce\f
S\fecial Tool(s): 205-176\f
2. M

e\bsuring\fshim\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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39.Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\fsplines.
40. Inst\bll\fthe\ffollowing\fitems:\f1. Tr\bnsmission\fhousing\fret\bining\fbolts\f
Torque: 32\fNm
\f
2. Clutch\fsl\bve\fcylinder\f
Torque: 11\fNm
\f
3. Inst\bll\f\b\fnew\fh\blfsh\bft\fse\bl.\f
S\fecial Tool(s): 205-115\f
41.

\f\f

Apply\fse\bl\bnt\fcentr\blly\fon\fthe\fm\bting\ff\bce\f\bnd\fp\bst\f
the\fthre\bded\fholes\fon\fthe\foutside\f(be\bd\fdi\bmeter:\f3\f
mm).\f
Material: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f


Ensure\fth\bt\fthe\fthre\bded\fholes\f\bre\ffree\fof\fse\bl\bnt.
42. \f\f
1.
Ensure\fth\bt\fno\f
ge\br\fis\f
eng\bged.
2.Ensure\fth\bt\f
the\fselector\f
mech\bnism\fis\f
in\fthe\fneutr\bl\f
position.
3.Inst\bll\fthe\fshift\f
mech\bnism.
Torque:
4.Inst\bll\fnew\f
input\fsh\bft\f
be\bring\f
ret\biner\fbolts.
Torque:
5.Remove\fthe\f
tr\bns\bxle\ffrom\f
the\fmounting\f
st\bnd.\f
S\fecial Tool
(s): 303
303-435
\f\f
\f\f
\f\f
\f\f
Стр. 11 из 12
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