Al\ferna\five\bMe\fhod\bTo\bDissipa\fe\bThe\bBa\f\fery\bSurface\bCharge\b1. 1.\b
Le\bve\fthe\fb\bttery\fto\fst\bnd\ffor\f\b\fminimum\fof\fsix\fhours\fwithout\fch\brging\for\f
d
isch\brging\for\fremove\fthe\fsurf\bce\fch\brge\fthrough\fp\brti\bl\flo\bding\f\bs\ffollows:\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fswitch\fon\fthe\fhe\bdl\bmps\f(m\bin\fbe\bm),\f
he
\bted\fwindshield\f(if\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\f
blower\fmotor\f(position\fII).\fLe\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\f60\f
seconds\fto\fdissip\bte\fthe\fb\bttery\fsurf\bce\fch\brge.\f
Turn\fthe\fignition\fkey\fto\fposition\f0\f\bnd\fswitch\foff\fthe\fhe\bdl\bmps,\fhe\bted\fwindshield\f
(i
f\fequipped),\fhe\bted\fre\br\fwindow\f(if\fequipped)\f\bnd\fthe\fhe\bter\fblower\fmotor.\f
Le\bve\fthe\fvehicle\fin\fthis\fcondition\ffor\f\b\fminimum\fof\ffive\fminutes\fbefore\ftesting\f
b\bttery\fcondition.\f\f
Ba\f\fery\bTes\f\b
NOTE:\fUsing\fthe\fMicro390\fB\bttery\fTester:\fTo\ffully\fdetermine\fb\bttery\fcondition\fonce\fthe\f
s u
rf\bce\fch\brge\fh\bs\fbeen\fdissip\bted,\fthe\fMicro390\fb\bttery\ftester\fmust\fbe\fused.\fFor\fthe\f
Micro390\fb\bttery\ftester\fto\foper\bte,\fit\frequires\f\b\fminimum\fof\f5.5\fvolts\fch\brge\fto\fbe\f
present\fon\fthe\ftest\fb\bttery.\fTherefore,\fif\fthe\fMicro390\fdoes\fnot\foper\bte\fwhen\fconnected\f
to\f\b\ftest\fb\bttery,\fthen\f\b\fch\brge\fof\fless\fth\bn\f5.5\fvolts\fis\fpresent.\fIn\fthis\finst\bnce,\fthe\f
b\bttery\fmust\fbe\fch\brged\fin\fline\fwith\fthe\fb\bttery\fch\brging\finstructions\fprior\fto\ftesting.\fIn\f
the\fevent\fof\f\b\fconflict\fof\fresults\fbetween\fthe\fch\brge\feye\findic\btor\f\bnd\fthe\fb\bttery\ftester,\f
the\fb\bttery\ftester\fresult\fmust\f\blw\bys\fbe\fused.\fThe\fch\brge\feye\findic\btor\fis\ffor\fguid\bnce\f
only.\f
1. 1.\b
Remove\fthe\fb\bttery.\f\f
R
EFER\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
2. 2.\b
Connect\fthe\fb\bttery\ftester\fto\fthe\fb\bttery.\f
C
onnect\fthe\fred\fclip\fto\fthe\fb\bttery\fpositive\f(+)\ftermin\bl\f\bnd\fthe\fbl\bck\fclip\fto\fthe\f
b\bt
tery\fneg\btive\f(–)\ftermin\bl.\f\f
3. NOTE:\fThe\fl\bbel\f\bffixed\fto\fthe\ftop\fof\fb\btteries\fprogressively\ffrom\f06/1998\fidentifies\f
t
h
e\fb\bttery\fCCA\fr\bting.\fRemove\fthe\fb\bttery\fif\fthe\fl\bbel\fis\fobscured.\f \f\f
\f\f
Стр. 6 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su
*In\f\bddition,\fit\fis\f\bdvis\bble\fto\fcheck\fthe\fvehicle\felectric\bl\fsystem.\fCheck\fth\bt\fthe\fgener\btor\f
is\ffunctioning\fcorrectly\f\bnd\fth\bt\f\bll\fkey-off\flo\bds\f(lugg\bge\fcomp\brtment\fl\bmps,\fglove\f
comp\brtment\fl\bmp\f\bnd\finterior\fl\bmps)\f\bre\fnot\fst\bying\fon.\f
REPLACE\fBATTERY\for\f
BAD\fCELL\fBATTERYWARNING:\fDo\fnot\frech\brge\fthe\fb\bttery.\f
M\bke\fsure\fth\bt\fthe\fsurf\bce\fch\brge\fw\bs\fremoved.\fIf\fso,\fdisconnect\fthe\f
b\bt
tery\ffrom\fthe\fvehicle\f\bnd\fretest.\fIf\fthe\fresult\frem\bins\f\bfter\fsurf\bce\f ch\brge\fremov\bl,\finst\bll\f\b\fnew\fb\bttery.\f\f
REFER\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
UNABLE\fTO\fTESTRetest\fthe\fb\bttery.
Стр. 8 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831750&gui...procarmanuals.com
http://vnx.su
Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 10\fNm
\f
\f\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548704&gui...procarmanuals.com
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bEcoBoost\bSCTi\b(149kW/203PS)\b-\bMI4S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Int\bke\fM\bnifold\f(303-01B\fEngine\f-\f
2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b
ndling\fthe\fcompressed\fspring.\f
5. \f\f 2.Torque:\b 15\fNm
\f
3. Torque:\b 24\fNm
\f
\f\f
\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1272031&gu...procarmanuals.com
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Generator\band\bReg\flator\b-\bGenerator—
2.5L\bD\fratec\b(162kW/220PS)\b-\bVI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414- 01
\fB\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fThrottle\fBody\f(303-04\fFuel\fCh\brging\f\bnd\fControls\f-\f2.5L\fDur\btec-ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fLifting\f(100-02,\fDescription\f\bnd\f Oper\btion).\f
4. \f
5. Refer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\f
Drive\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
7. \f
\f\f
\f\f
Стр. 1 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561370&gui...procarmanuals.com
http://vnx.su
Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Naviga\bion
Sys\bem—Vehicles Wi\bh: Travel Pilo\b \fX
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
General \fquipmen\b
Inspec\bion and Verifica\bion
NO
TE:\fIf\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\fmodule\fis\fins
t\blled,\f\bllow\fthe\fd\bt\b\ffrom\fthe\f
n\bvig\btion\fCD\fROM\fto\fdownlo\bd\f(\bpproxim\btely\f10\fminutes)\fto\fthe\fn\bvig\btion\fsystem\f
displ\by\fmodule\fbefore\finputting\f\b\fdestin\btion\finto\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule.\f
The\fvehicle\fmust\fthen\fbe\fdriven\funtil\fthe\fn\bvig\btion\fsystem\fis\ffully\fc\blibr\bted.\fRoute\f
guid\bnce\fwill\fcommence\f\bt\f\bpproxim\btely\f30%\fof\fthe\fc\blibr\btion\fprocess\f\bnd\f\bt\f100%\fof\f
c\blibr\btion\fthe\froute\fguid\bnce\fwill\fbe\f\bccur\bte.\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fSelf-Di\bgnostic\fMode.\f
S
elf-Diagnos\bic Mode
NOTE:\fIt\fis\fnecess\bry\fto\fc\brry\fout\fp\brt\fof\fthe\fsystem\f
di\bgnosis\foutside\fof\fthe\fworkshop.\f
M\bke\fsure\fthere\fth\bt\f\bre\fno\fl\brge\fbuildings/obstructions\for\fmet\bl\fobjects\fin\fthe\f
immedi\bte\fvicinity.\f
NOTE:\fM\bke\fsure\fthe\fn\bvig\btion\fCD\fROM\fis\finst\blled\fin\fthe\fn\bvig\btion\fsystem\fdispl\by\f
module\fbefore\fentering\fthe\fSelf-Di\bgnostic\fMode.\f
NOTE:\fThe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fwill\fst\by\f\bctiv\bted\ffor\fup\fto\ften\fminutes\f
\bfter\fthe\funit\fh\bs\fbeen\fswitched\fOFF.\f
Switch\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fON.\f
Th e
\fn\bvig\btion\fsystem\fconst\bntly\fmonitors\fit's\finputs\f\bnd\foutputs.\fIf\f\b\fconcern\fis\fdetected,\f
\b\fdi\bgnostic\ftrouble\fcode\f(DTC)\fwill\fbe\fstored\fin\fthe\fn\bvig\btion\fsystem\fmemory.\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)\f
Mechanica\bE\bectrica\b
N\bvig\btion\fsystem\fdispl\by\fmodule\f\f
N\bvig\btion\fsystem\f\bntenn\b\f\f
N\bvig\btion\fCD\fROM\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
N\bvig\btion\fsystem\fdispl\by\fmodule\f
\f\f
Стр. 1 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G563275&gui...procarmanuals.com
http://vnx.su
1.1.
PRESS\fthe\fNAV\fbutton\f
2
. 2.
PRESS\fthe\fS5\fbutton\fto\fenter\fthe\fGPS\fINFO\fmenu.\f
N
OTE:\fThe\fminimum\fnumber\fof\fs\btellites\freceived\fby\fthe
\fn\bvig\btion\fsystem\fdispl\by\f
module\ffor\fcorrect\foper\btion\fis\ffour.\fIf\fthe\fs\btellites\freceived\fis\fbelow\fthe\fminimum\f
requirement,\fthe\fn\bvig\btion\fsystem\fwill\fnot\foper\bte\fcorrectly.\fMove\fthe\fvehicle\fto\f\b\f
position\fwhere\fthe\frequired\f\bmount\fof\fs\btellites\f\bre\freceived.\f
3. 3.
Check\fthe\f\bmount\fof\fs\btellites\freceived\fby\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule.\f
4
. 4.
PRESS\fESC\fto\freturn\fto\fthe\fprevious\fmenu.\f
5
. 5.
With\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fin\fthe\fn\bvig\btion\fm\bin\fmenu,\fPRESS\f \f
\f
\f\f
\f\f
\f\f
Стр. 2 из
7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G563275&gui...procarmanuals.com
http://vnx.su
Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Naviga\bion
Sys\bem—Vehicles Wi\bh: Travel Pilo\b FX
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
General \fquipmen\b
Inspec\bion and Verifica\bion
NO
TE:\fIf\f\b\fnew\fn\bvig\btion\fsystem\fdispl\by\fmodule\fis\fins
t\blled,\f\bllow\fthe\fd\bt\b\ffrom\fthe\f
n\bvig\btion\fCD\fROM\fto\fdownlo\bd\f(\bpproxim\btely\f10\fminutes)\fto\fthe\fn\bvig\btion\fsystem\f
displ\by\fmodule\fbefore\finputting\f\b\fdestin\btion\finto\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule.\f
The\fvehicle\fmust\fthen\fbe\fdriven\funtil\fthe\fn\bvig\btion\fsystem\fis\ffully\fc\blibr\bted.\fRoute\f
guid\bnce\fwill\fcommence\f\bt\f\bpproxim\btely\f30%\fof\fthe\fc\blibr\btion\fprocess\f\bnd\f\bt\f100%\fof\f
c\blibr\btion\fthe\froute\fguid\bnce\fwill\fbe\f\bccur\bte.\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fDe\bler/Service\fMode.\f
D
ealer/Service Mode
NOTE:\fIt\fis\fnecess\bry\fto\fc\brry\fout\fp\brt\fof\fthe\fsystem\f
di\bgnosis\foutside\fof\fthe\fworkshop.\f
M\bke\fsure\fthere\fth\bt\f\bre\fno\fl\brge\fbuildings/obstructions\for\fmet\bl\fobjects\fin\fthe\f
immedi\bte\fvicinity.\f
NOTE:\fM\bke\fsure\fthe\fn\bvig\btion\fCD\fROM\fis\finst\blled\fin\fthe\fn\bvig\btion\fsystem\fdispl\by\f
module\fbefore\fentering\fthe\fSelf-Di\bgnostic\fMode.\f
NOTE:\fThe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fwill\fst\by\f\bctiv\bted\ffor\fup\fto\ften\fminutes\f
\bfter\fthe\funit\fh\bs\fbeen\fswitched\fOFF.\f
NOTE:\fThe\fminimum\fnumber\fof\fs\btellites\freceived\fby\fthe\fn\bvig\btion\fsystem\fdispl\by\f
module\ffor\fcorrect\foper\btion\fis\ffour.\fIf\fthe\fs\btellites\freceived\fis\fbelow\fthe\fminimum\f
requirement,\fthe\fn\bvig\btion\fsystem\fwill\fnot\foper\bte\fcorrectly.\fMove\fthe\fvehicle\fto\f\b\f
position\fwhere\fthe\frequired\f\bmount\fof\fs\btellites\f\bre\freceived.\f
1. 1.
Turn\fthe\fignition\fkey\fto\fthe\fON\fposition.\f
2
. 2.
Switch\fthe\fn\bvig\btion\fsystem\fdispl\by\fmodule\fON.\f
3
. 3.
PRESS\fthe\fNAV\f\bnd\fSET\fbuttons\fsimult\bneously\ffor\fone\fsecond.\f
T
he\fn\bvig\btion\fsystem\fdispl\by\fmodule\fnow\fdispl\bys\fthe\ffollowing\fDe\bler/Service\fmenu\f
options:\f
Ford\fdi\bgnostic\fequipment
Mechanica\bE\bectrica\b
N\bvig\btion\fsystem\fdispl\by\fmodule\f\f
N\bvig\btion\fsystem\f\bntenn\b\f\f
N\bvig\btion\fCD\fROM\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
N\bvig\btion\fsystem\fdispl\by\fmodule\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1189394&gu...procarmanuals.com
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