2006 FORD GALAXY wheel

rest\fposition\fon\fthe\fprim\bry\fside.\fCount\fthe\fnumber\f
of\fteeth\fbetween\fthe\fm\brks\ffor\fboth\fdirections\fon\f
the\ftoothed\fring.\f
Are\fbetween\f1\f\bnd\f3.5\fteeth\fcounted?\f
Yes GO\fto\fE25 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E25: CHECK THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\fdu\bl\fm\bss\f
flywheel.\f1
Is\fthe\fdu\bl\fm\bss\fflywheel\ffree\fof\fd\bm\bge?\f
Yes GO\fto\fE26 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E26: CHECK THE TOOTHED RING OF THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\f
the\fdu\bl\fm\bss\fflywheel.\f1
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\fthe\f
du\bl\fm\bss\fflywheel.\f
Yes GO\fto\fE27 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E27: CHECK DUAL MASS FLYWHEEL FOR GREASE LEAKAGE
Visu\blly\finspect\fthe\fweld\fse\bm\fof\fthe\fdu\bl\fm\bss\f
flywheel\fto\fcheck\ffor\floss\fof\fgre\bse.\f1
\f\f
\f\f
\f\f
\f\f
Стр. 17 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
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Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f
GO\fto\fE28 .\f\f
E28: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
N\f INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E29: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE31 .\f\f
E30: ROTATION OF THE DUAL-MASS FLYWHEEL
Secure\fthe\fprim\bry\fside.\fTwist\fthe\fsecond\bry\fside\f
in\f\b\fclockwise\fdirection\funtil\fspring\fresist\bnce\fis\f1
\f\f
\f\f
\f\f
Стр. 18 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
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felt\f\bnd\frele\bse.\fM\brk\fthe\frest\fposition\fon\fthe\f
prim\bry\f\bnd\fsecond\bry\fsides.\fThen\ftwist\fthe\f
second\bry\fside\fin\f\b\fcounter-
clockwise\fdirection\funtil\f
spring\fresist\bnce\fis\ffelt\f\bnd\frele\bse.\fM\brk\fthe\fnew\f
rest\fposition\fon\fthe\fprim\bry\fside.\fCount\fthe\fnumber\f
of\fteeth\fbetween\fthe\fm\brks\ffor\fboth\fdirections\fon\f
the\ftoothed\fring.\f
Are\fmore\fth\bn\f8\fteeth\fcounted?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE31 .\f\f
E31: CHECK THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\fdu\bl\fm\bss\f
flywheel.\f1
Is\fthe\fdu\bl\fm\bss\fflywheel\ffree\fof\fd\bm\bge?\f
Yes
GO\fto\fE32 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E32: CHECK THE TOOTHED RING OF THE DUAL-MASS FLYWHEEL
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\f
the\fdu\bl\fm\bss\fflywheel.\f1
Perform\f\b\fvisu\bl\finspection\fof\fthe\ftoothed\fring\fof\fthe\f
du\bl\fm\bss\fflywheel.\f
Yes GO\fto\fE33 .\f\f
N\f I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E33: CHECK THE WELD SEAM OF THE DUAL-MASS FLYWHEEL
Visu\blly\finspect\fthe\fweld\fse\bm\fof\fthe\fdu\bl\fm\bss\f
flywheel\fto\fcheck\ffor\floss\fof\fgre\bse.\f1
Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes
\f\f
\f\f
\f\f
\f\f
Стр. 19 из
20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
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INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE34 .\f\f
E34: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
N\f INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
PINPOINT TEST F : FLUID LEAKAGE
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1: CHECK THE CLUTCH SLAVE CYLINDER
Check\fthe\fclutch\fm\bster\fcylinder\ffor\fle\bks.\f1
Is\fthe\fclutch\fm\bster\fcylinder\fOK?\f
Yes GO\fto\fF2 .\f\f
N\f R

ENEW\fthe\fclutch\fm\bster\fcylinder.\f
F2: CHECK THE CLUTCH SLAVE CYLINDER
Check\fthe\fclutch\fsl\bve\fcylinder\ffor\fle\bks.\f1
Is\fthe\fclutch\fsl\bve\fcylinder\fOK?\f
Yes GO\fto\fF3 .\f\f
N\f I

NSTALL\f\b\fnew\fclutch\fsl\bve\fcylinder.\f
F3: INSPECT SYSTEM HYDRAULIC LINES
Check\fthe\fhydr\bulic\flines\fin\f\bre\b\fof\fengine\f\bnd\ftr\bnsmission\ffor\floose\for\f
d\bm\bged\funions.\f
1
Are\fthe\fclutch\fhydr\bulic\flines\fOK?\f
Yes CARRY\fOUT\f\b\fro\bd\ftest\fto\fverify\fthe\fcustomer\fconcern.\f
N\f REPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fCARRY\fOUT\f\b\fro\bd\f
test.\f \f\f
Стр. 20 из
20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Manual T\bansmissi\fn
MT

X-75\fme\bns:\f

M:\fM\bnu\bl\f\f

T:\fTr\bnsmission\f\f

X:\fTr\bns\bxle\f(front\fwheel\fdrive)\f\f

75:\fDist\bnce\fbetween\finput\f\bnd\foutput\fsh\bft\fin\fmm.\f\f

Tr\bnsmission\fwith\fdifferent\f\bxes\f(input\f\bnd\foutput\fsh\bfts)\f\f

The\ffin\bl\fdrive\fis\fintegr\bted\finto\fthe\ftr\bnsmission\fhousing.\f

5-speed\fm\bnu\bl\ftr\bnsmission\ffor\fFWD\f\f

1st/2nd\fge\br\fdouble\fsynchroniser\f\f

3rd/4th\fge\br\f\bnd\f5th/reverse\fge\br\fsingle\fsynchroniser\f
Overview\f
\f\f
Desc\bipti\fn
Tr\bns\bxle\fhousing\f-\fclutch\fside\f
Item 1
\f
Pa\bt Numbe\b -
-
Стр. 1 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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Input\fsh\bft\f
Differenti\bl\f\bssembly\f
Output\fsh\bft\f
Reverse\fge\br\fidler\f
Tr\bns\bxle\fhousing\f-\ftr\bns\bxle\fside\f
Selector\fmech\bnism\f
Input and Output Shaft
\f\f
Desc\bipti\fn
Reverse\fge\br\fidler\f
Reverse\fge\br\fteeth\f
Ge\br\fwheel\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Teeth\f-\f2nd\fge\br\f
Teeth\f-\f1st\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\freverse\fge\br\f
2
3
4
5
6
7
Item 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
-
-
-
-
-
-
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 2 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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All\fge\br\fwheels\f\bre\fconst\bntly\feng\bged.\f
The\foutput\fsh\bft\fteeth\f\bre\fp\brt\fof\fthe\foutput\fsh\bft\f\bnd\f\bre\fconst\bntly\feng\bged\fwith\fthe\f
differenti\bl\fcrown\fwheel.\f
In\fthe\fneutr\bl\fposition,\fnone\fof\fthe\fge\br\fwheels\fis\fconnected\fwith\fthe\finput\for\foutput\fsh\bft\f
vi\b\fthe\fcorresponding\fsynchroniser\f\bssembly.\fNo\ftorque\fis\ftr\bnsmitted\fto\fthe\fdifferenti\bl.\f
The\finput\f\bnd\foutput\fsh\bfts\f\bre\frespectively\fmounted\fby\fme\bns\fof\ft\bpered\froller\fbe\brings\f
in\fthe\fh\blves\fof\fthe\ftr\bns\bxle\fhousing\fon\fthe\fclutch\f\bnd\ftr\bns\bxle\fsides.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bfts\fto\fbe\fprelo\bded.\f
The\f3rd/4th\fge\br\fsynchroniser\f\bssembly\fis\floc\bted\fon\fthe\finput\fsh\bft.\f
The\f1st/2nd\fge\br\f\bnd\f5th/reverse\fge\br\fsynchroniser\f\bssemblies\f\bre\floc\bted\fon\fthe\foutput\f
sh\bft.\f
P\fwe\b Fl\fw
1st\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Teeth\f-\f1st\fge\br\f
2nd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Item
1
2
3
4
5
6
Item 1
2
3 \f\fPa\bt Numbe\b
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
Стр. 3 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Teeth\f(2nd\fge\br)\f
3rd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f3rd\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f3rd\fge\br\f
4th\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
5th\fge\br\f 4
5
6
I t

em
1
2
3
4
5
6
Item 1
2
3
4
5
6 -
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
Стр. 4 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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