Page 2115 of 4402

The\foutput\fpinion\fof\fthe\f1st/4th\fge\br\foutput\fsh\bft\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\fsynchroniser\f\bssemblies\fof\fthe\f1st/2nd\f\bnd\fthe\f3rd/4th\fge\brs\f\bre\floc\bted\fon\fthe\foutput\f
sh\bft.\f
The\f1st\fto\f4th\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\foilw\bys\f
vi\b\foil\ffunnels.\f
Intern\bl\foilw\bys\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchroniser\f
\bssemblies.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
4th\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
4th\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(4th\fge\br)\f
Sn\bp\fring\f
3rd/4th\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(3rd\fge\br)\f
3rd\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
Item1
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Page 2116 of 4402

3rd\fge\br\fwheel\f
Needle\fbe\bring\f
Stop\fdisc\funit\f
2nd\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
2nd\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(2nd\fge\br)\f
Sn\bp\fring\f
1st/2nd\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(1st\fge\br)\f
1st\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
1st\fge\br\fwheel\f
Needle\fbe\bring\f
Output\fsh\bft\f1st/4th\fge\br\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Output shaft 5th/6th/\beve\bse gea\b
Th
e\f5th/6th/reverse\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
The\foutput\fpinion\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\f5th/6th\f\bnd\freverse\fge\br\fsynchronizer\f\bssemblies\f\bre\floc\bted\fon\fthe\fsh\bft.\f
The\f5th/6th/reverse\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\f
oilw\bys\fvi\b\foil\ffunnels.\f
Intern\bl\foil\fp\bss\bges\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchronizer\f
\bssemblies.\f 12
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Page 2117 of 4402
\f\fDesc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Needle\fbe\bring\f
6th\fge\br\fwheel\f
6th\fge\br\fsynchronizer\fring\f
Sn\bp\fring\f
5th/6th\fge\br\fsynchronizer\f
Synchronizer\fring\f(5th\fge\br)\f
Stop\fdisc\funit\f
Needle\fbe\bring\f
5th\fge\br\fwheel\f
Sn\bp\fring\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Reverse\fge\br\fwheel\f
Needle\fbe\bring\f
Reverse\fge\br\fsynchronizer\fring\f
Reverse\fge\br\fsynchronizer\f
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Page 2118 of 4402

Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
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Page 2119 of 4402

The\fdifferenti\bl\fh\bs\ft\bper\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Differenti\bl\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Crown\fwheel\fbolts\f
Crown\fwheel\f
P\fwe\b t\bansmissi\fn in the individual gea\bs
Th
e\ffollowing\fdi\bgr\bms\fshow\f\b\fschem\btic\frepresent\btion\fof\fthe\fpower\fflow.\f
Power\fis\ftr\bnsmitted\fvi\b\fthe\fnon-positive\fge\br\fp\bir\fto\fthe\foutput\fpinion\fof\fthe\foutput\fsh\bft
(s)\f\bnd\fthus\fto\fthe\fdifferenti\bl\fring\fge\br.\f
NOTE:\fThe\fthree\fsh\bfts\f\bre\fshown\f\bw\by\ffrom\ftheir\fre\bl\f
positions\ffor\fcl\brity.\f
Power\ftr\bnsmission\froute\fin\f1st\fge\br\f
The
\f1st\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
1st/2nd\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\fsecond\fge\br\f Item
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Page 2120 of 4402
The\f2nd\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
1st/2nd\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\f3rd\fge\br\f
The\f3rd\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
3rd/4th\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\f4th\fge\br\f
The\f4th\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
3rd/4th\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\f5th\fge\br\f
The\f5th\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f5th/6th/reverse\fge\br\foutput\fsh\bft\fby\fthe\f
5th/6th\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\f6th\fge\br\f\f\f
\f\f
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Page 2121 of 4402
The\fge\br\fwheel\fof\fthe\f4th/6th\fge\br\fdrives\fnot\fonly\fthe\fge\br\fwheel\fof\fthe\f4th\fge\br\fbut\f\blso\f
of\fthe\f6th\fge\br.\f
The\f6th\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f5th/6th/reverse\fge\br\foutput\fsh\bft\fby\fthe\f
5th/6th\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\freverse\fge\br\f
The\freverse\fge\br\fidler\fis\fwelded\fto\fthe\f1st\fge\br\fwheel.\fIt\fis\fconst\bntly\feng\bged\fwith\fthe\f
reverse\fge\br\fwheel\f(shown\fsep\br\bted\ffor\fcl\brity).\f
The\freverse\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f5th/6th/reverse\fge\br\foutput\fsh\bft\fby\f
the\freverse\fge\br\fsynchroniser\f\bssembly.\f
Inte\bnal shift mechanism \f\f
\f\f
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Page 2150 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
1st-4th Gea\b Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f All\fvehicles\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-196\f
Collet\ffor\f205-295\f
308-197\f
Collet\ffor\f205-295\f
308-604\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hot\f\bir\fgun
1. Cl\bmp\fthe\foutput\fsh\bft\fin\fthe\fvice.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
\f
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Стр. 1 из 8
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