Page 2045 of 4402
\f\fDesc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\f5th\fge\br\f
Reverse\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\freverse\fge\br\f
Reverse\fge\br\fidler\f
Teeth\f-\freverse\fge\br\f
Gene\bal Illust\bati\fns
In
put\fsh\bft\f
Item
1
2
3
4
5
6
I t
em
1
2
3
4
5
6
7 \f\fPa\bt Numbe\b
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
-
Стр. 5 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su
Page 2046 of 4402
\f\fDesc\bipti\fn
Input\fsh\bft\f
Teeth\f-\f2nd\fge\br\f
Teeth\f-\f1st\fge\br\f
T\bpered\froller\fbe\bring\f(clutch\fside)\f
Needle\froller\fbe\bring\f-\f3rd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Synchronizer\fring\f-\f3rd\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Sn\bp\fring\f
Synchronizer\fring\f-\f4th\fge\br\f
Needle\froller\fbe\bring\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Sn\bp\fring\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
Output\fsh\bft\f Item
1
2
3
4
5
6
7
8
9
1 0
1
1
12
13
14
15
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 6 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su
Page 2047 of 4402
\f\fDesc\bipti\fn
T\bpered\froller\fbe\bring\f(clutch\fside)\f
Teeth\f-\foutput\fsh\bft\f
Output\fsh\bft\f
Needle\froller\fbe\bring\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inner\fsynchroniser\fring\f-\f1st\fge\br\f
Synchroniser\fcone\f-\f1st\fge\br\f
Outer\fsynchroniser\fring\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Sn\bp\fring\f
Outer\fsynchroniser\fring\f-\f2nd\fge\br\f
Synchroniser\fcone\f-\f2nd\fge\br\f
Inner\fsynchronizer\fring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Needle\froller\fbe\bring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Item1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 7 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su
Page 2048 of 4402

Ge\br\fwheel\f-\f4th\fge\br\f
Sn\bp\fring\f
Needle\froller\fbe\bring\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchroniser\fring\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Sn\bp\fring\f
Reverse\fge\br\fsynchroniser\fring\f
Reverse\fge\br\fneedle\froller\fbe\bring\f
Ge\br\fwheel\f-\freverse\fge\br\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
The\freverse\fge\br\fidler\fruns\fon\f\b\fneedle\froller\fbe\bring\fon\fthe\freverse\fge\br\fidler\fspindle.\f
Th
e\freverse\fge\br\fidler\fis\fdriven\fby\fthe\finput\fsh\bft.\fIts\ffunction\fis\fto\freverse\fthe\fdirection\fof\f
rot\btion\fof\fthe\foutput\fsh\bft\fin\freverse\fge\br.\f
Reverse\fge\br\fidler\f
\f\f
Desc\bipti\fn
Mounting\f
Thrust\fw\bsher\f
Reverse\fge\br\fidler\f
Needle\froller\fbe\bring\f
Thrust\fw\bsher\f
Neut\bal p\fsiti\fn sens\f\b
V e
hicles\fwith\f\buto\fst\brt/stop\ffunction\f
17
18
1
9
20
21
22
23
24
25
26
27
Item 1
2
3
4
5 -
-
-
-
-
-
-
-
-
-
\f
Pa\bt Numbe\b
-
-
-
-
-
Стр. 8 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su
Page 2085 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
204-017\f
Inst\bller,\fWheel\fHub\fBe\bring\fCup\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-067\f
Prelo\bd\fG\buge\f
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-075\f
Inst\bller,\fRe\br\fWheel\fHub\fSe\bl\f
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-175\f
Socket,\fDrive\fPinion\fNut\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544144&gui...procarmanuals.com
http://vnx.su
Page 2112 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Manual T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
\f\f
Desc\bipti\fn
Differenti\bl\f
Reverse\fge\br\fidler\f
1st\fge\br\fwheel\f
1st/2nd\fge\br\fsynchronizer\fclutch\f
2nd\fge\br\fwheel\f
3rd\fge\br\fwheel\f
3rd/4th\fge\br\fsynchronizer\fclutch\f
4th\fge\br\fwheel\f
Output\fsh\bft\f1st/4th\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
6th\fge\br\fwheel\f
5th/6th\fge\br\fsynchronizer\fclutch\f
5th\fge\br\fwheel\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 1 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su
Page 2113 of 4402

Reverse\fge\br\fsynchronizer\fclutch\f
Reverse\fge\br\fwheel\f
Output\fpinion\f–\f5th/6th/reverse\fge\br\foutput\fsh\bft\f
Clutch\fhousing\f
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
Al
l\fge\brs\fh\bve\fhelic\bl\fteeth\f\bnd\f\bre\fperm\bnently\feng\bged.\f
5th,\f6th\f\bnd\freverse\fge\br\fh\bve\fsimple\fsynchronis\btion.\f1st\fto\f4th\fge\brs\f\bre\fdouble\f
synchronised.\f\f
C\fnst\bucti\fn featu\bes \fn the input shaft side.
\f\f
Desc\bipti\fn
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f1st/4th\fge\br\f
3rd/4th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
1st/2nd\fge\br\fsynchronizer\fclutch\fselector\ffork\f
Clutch\fhousing\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
Reverse\fge\br\fsynchronizer\fclutch\fselector\ffork\f
3rd\fge\br\f
15 16
17
18
Item 1
2
3
4
5
6
7
8
9
10
11
-
-
-
-
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
Стр. 2 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su
Page 2114 of 4402

5th/6th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
4th/6th\fge\br\fge\brwheel\f
All\fdriving\fge\br\fwheels\fof\fthe\ftr\bnsmission\f\bre\floc\bted\fon\fthe\finput\fsh\bft.\f
Th
e\finput\fsh\bft\fis\f\b\fsolid\fsh\bft\f\bnd\fruns\fon\fone\fb\bll\fbe\bring\f\bnd\fone\froller\fbe\bring.\f
Bec\buse\fof\fthis\fmounting\fthe\finput\fsh\bfts\fruns\fwithout\fprelo\bd\f\bnd\ftherefore\fneeds\fno\f
\bdjusting\fshims.\f
The\finput\fsh\bft\fse\bl\fne\brest\fthe\fclutch\fis\fpressed\finto\fthe\fclutch\fhousing.\f
Input shaft
\f\f
Desc\bipti\fn
Clutch\fhousing\froller\fbe\bring\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
3rd\fge\br\f
Input\fsh\bft\fb\bll\fbe\bring\fholder\f
Be\bring\fret\bining\fbolt\f
4th/6th\fge\br\fwheel\f
Input shaft
The\fge\br\fwheels\ffor\f1st\f\bnd\f2nd\fge\br\f\bre\f\bn\fintegr\bl\fp\brt\fof\fthe\finput\fsh\bft.\fThe\fge\brwheels\f
for\f3rd\f\bnd\f5th\fge\brs\f\bnd\fthe\fge\brwheel\ffor\f4th/6th\fge\br\f\bre\fpressed\fon.\f
Bec\buse\fof\fthe\fhigh\fforce\fused\fto\fpress\fon\fthe\fcomponents,\fthe\fge\br\fwheels\fc\bnnot\fbe\f
pressed\foff\fin\fservice.\fA\ff\bulty\finput\fsh\bft\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\funit.\f
Defective\fbe\brings\fc\bn\fbe\fpressed\foff\f\bnd\fch\bnged.\f
Output shaft 1st/4th gea\b
The\f1st/4th\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f 12
13
I
tem 1
2
3
4
5
6
7
8 -
\f
Pa\bt Numbe\b
-
-
-
-
-
-
-
-
Стр. 3 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su