2006 FORD GALAXY Unt dr

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
General Equipment
Hose clamp remover/installer
Mounting table set
1. Remove\fthe\ffollowing\fitems:\f1. A
ir\fCle\bner\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(118kW/160PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV/St\bge\fV,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. B\bttery\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Cowl\fP\bnel\fGrille\f
Refer\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\f
End

\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Ch\brge\fAir\fCooler\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\f
In t

\bke\fAir\fDistribution\f\bnd\fFiltering\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(118kW/160PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV/St\bge\fV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
5. R\bdi\btor\f
Refer\fto:\f R\bdi\btor\f(303-
03E\fEngine\fCooling\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
Стр. 1 из 7
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Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Front\fDrive\fH\blfsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Front\fSubfr\bme.\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18.
Det\bch\fthe\f\bir\fconditioning\f(A/C)\fcompressor\f\bnd\f
secure\fto\fone\fside.\f
19. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
20. General \bqui\fment: Mounting\ft\bble\fset\f
21 .

\f
22. \f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
1. \f
2. \f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 8
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28.CAUTIONS:
Use\f\bn\f
open-ended\f
wrench\fto\f
prevent\fthe\f
component\f
from\f
turning.
\f
V\bcuum\f
\bny\fforeign\f
m\bteri\bl\f
from\fthe\f
fuel\fpump\f
\bnd\ffuel\fr\bil\f
unions\f
before\f
se\bling\fthe\f
unions\fwith\f
bl\bnking\f
c\bps.\f
M\bke\f
sure\fth\bt\f
the\ffuel\fline\f
rem\bins\fin\f
cont\bct\f\bt\f
both\fends\f
until\fboth\f
unions\fnuts\f
h\bve\fbeen\f
unscrewed\f
\bnd\fthe\f
\bre\b\f\bround\f
the\fjoints\f
\f
\f
Стр. 7 из 8
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Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set 1.Special\bTool(\f):\b 30
3-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
2. Gen

eral\bEquipment:\b Mounting\ft\bble\fset \f
3. To

rque:\b 48\fNm
\f
4. Torque:\b 48\fNm
\f
\f
\f\f
\f\f
\f\f
\f\f
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5.Torque:\b 48\fNm\f
6. \f 7. Loo\fen:\b 2\fturn(s)
\f
8. Torque:\b 133\fNm
\f
9. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
t
i

ght\f\bt\fthis\fst\bge.\f
2. Torque:\b 1
33\fNm\f
10. R\bise\fthe\fvehicle\f\bnd\fremove\fthe\fMounting\ft\bble\f set.\f
General\bEquipment:\b Mounting\ft\bble\fset\f
11 .T

orque:\b 80\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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12.Torque:\b 90\fNm\f
13. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
14. Torque:\b 28\fNm
\f
15. Inst\bll\fthe\ffollowing\fitems:\f 1. Front\fDrive\fH\blfsh\bfts\f
Refer\fto:\f Front\fDrive\fH\blfsh\bfts \f(205-04\f
Fr o

nt\fDrive\fH\blfsh\bfts,\fDescription\f\bnd\f
Oper\btion).\f
2. Front\fSubfr\bme.\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. C\bt\blytic\fConverter.\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00E\f
Ex h

\bust\fSystem\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 11
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