Page 758 of 4402

Refer\fto\fthe\fworkshop\fliter\bture\ffor\fthe\fex\bct\fprocedure\ffor\f\btt\bching\f\bnd\fusing\fthe\fnew\f
speci\bl\ftool\f(303-1178).\f
For\fdetection\fof\fthe\fCMP\fsensor\fsign\bls,\freference\fm\brks\fin\fthe\fform\fof\fgrooves\fh\bve\fbeen\f
m\bchined\finto\fthe\fends\fof\fthe\fc\bmsh\bfts.\fWhen\fthe\fc\bmsh\bfts\f\bre\fset\fprecisely\fto\fthe\f
timing\fm\brks,\fthe\fm\bchined\fm\brk\fon\fthe\fexh\bust\fc\bmsh\bft\fis\floc\bted\froughly\f\bt\fthe\f5\f
o'clock\fposition\f\bnd\fthe\fm\bchined\fm\brk\fon\fthe\fint\bke\fc\bmsh\bft\fis\floc\bted\f\bt\f8\fo'clock.\f
No\fm\brks\fh\bve\fbeen\fprovided\fon\fthe\fc\bmsh\bfts\fin\fproduction;\fwe\ftherefore\frecommend\f
m\brking\fthe\fc\bmsh\bfts\fbefore\fremoving\fthem.\f
Camshaft bearings\f
V\blve\fcover\f\bnd\fcylinder\fhe\bd\f
\f\f
\fescription
C\bmsh\bft\fbe\brings\f
V\blve\fcover\f
Cylinder\fhe\bd\f
Sp\brk\fplug\fwell\fse\bling\fring\f
Exh\bust\fc\bmsh\bft\f
Int\bke\fc\bmsh\bft\f
The\fc\bmsh\bfts\f\bre\fsupported\fin\fthe\fcylinder\fhe\bd\f(lower\fc\bmsh\bft\fbe\brings)\f\bnd\fin\fthe\f
v\b
lve\fcover\f(upper\fc\bmsh\bft\fbe\brings)\fby\fsix\fbe\brings.\f
Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
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Page 759 of 4402

VCT\f(V\bri\bble\fC\bmsh\bft\fTiming)\f
VCT control units\f
The\fengine\foil\fis\fpumped\ffrom\fthe\foil\fp\bn\fvi\b\fthe\fVCT\foil\fcontrol\fsolenoids\fto\fthe\fcontrol\f
units\fof\fthe\fint\bke\f\bnd\fexh\bust\fc\bmsh\bft\f\bs\fneeded.\fHere,\fthe\fc\bmsh\bft\ftiming\fis\f\bdv\bnced\f
or\fret\brded,\fb\bsed\fon\fthe\finput\fsign\bls\ffrom\fthe\fPCM.\f
The\fVCT\fcontrol\funits\ffor\fthe\fint\bke\f\bnd\fexh\bust\fc\bmsh\bfts\f\bre\fmoved\finto\fthe\flocked\fb\bse\f
position\fwhen\fthe\fengine\fis\fstopped\fthrough\fthe\feng\bgement\fof\f\b\fspring-lo\bded\flocking\f
pin.\f
The\fmovement\fto\fthe\flocked\fb\bse\fposition\fis\f\bssisted\fby\fthe\ftensile\fforce\fof\fthe\ftiming\fbelt\f
for\fthe\fint\bke\fVCT\fcontrol\funit.\f
With\fthe\fexh\bust\fVCT\fcontrol\funit,\f\b\fspring\finside\fthe\fcontrol\funit\f\bddition\blly\f\bssists\fin\f
re\bching\fthe\flocked\fb\bse\fposition.\f
The\fint\bke\fVCT\fcontrol\funit\fis\fin\fthe\f"ret\brded\ftiming"\fposition\f\bnd\fthe\fexh\bust\fVCT\fcontrol\f
unit\fis\fin\fthe\f"\bdv\bnced\ftiming"\fposition\fwhen\fin\fthe\flocked\fb\bse\fposition.\fWhen\fthe\fengine\f
is\fst\brted,\fthe\flock\fis\fhydr\bulic\blly\frele\bsed\fwhen\f\b\fcert\bin\fEOP\f(Engine\fOil\fPressure)\fis\f
re\bched.\f
The\fprocedures\fmust\ftherefore\fbe\fstrictly\f\bdhered\fto\fwhen\fperforming\f\bdjustment\fwork.\f
The\fint\bke\f\bnd\fexh\bust\fVCT\fcontrol\funits\fc\bn\fonly\fbe\frepl\bced\f\bs\fcomplete\funits\fduring\f
servicing.\f
Timing\fret\brd\f
\f
Стр. 7 из 13
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Page 760 of 4402

\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
The\fengine\foil\fis\fdr\bwn\ffrom\fthe\foil\fp\bn\f\bnd\frouted\fto\fthe\fc\bmsh\bft\foil\fducts\fvi\b\fthe\fengine\f
oi
l\fcircuit\fbefore\fbeing\frouted\ffrom\fthere\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f(7)\f\bnd\fto\fthe\f
locking\fpin\f(2).\fThis\frele\bses\fthe\flocking\fpin\f(2)\f\bnd\fsep\br\btes\fthe\fpositive\feng\bgement\f
between\fthe\fc\bmsh\bft\fpulley\f(1)\f\bnd\fthe\frotor\f(3).\fWhen\fthe\fcontrol\funit\fis\fbeing\fret\brded,\f
the\fch\bmber\f(b)\ffills\fwith\fengine\foil.\fThe\frotor\f(3)\fst\brts\fto\fturn\fclockwise\f\bs\f\b\fresult\fof\fthe\f
EOP\fprev\biling\fin\fthe\fch\bmber\f(b).\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(\b)\fflows\fvi\b\f
the\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\foil\fp\bn.\f
Timing\f\bdv\bnce\f Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
-
-
-
-
-
-
-
-
-
-
-
\f
Стр. 8 из 13
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Page 761 of 4402

\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
When\fthe\fVCT\fcontrol\funit\fis\fbeing\f\bdv\bnced,\fthe\fch\bmber\f(\b)\ffills\fwith\fengine\foil.\fThe\f
ro
tor\f(3)\fst\brts\fto\fturn\fcounter-clockwise\f\bs\f\b\fresult\fof\fthe\fEOP\fprev\biling\fin\fthe\fch\bmber\f
(\b).\fThis\fcompletes\fthe\f\bdv\bnce\f\bdjustment.\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(b)\f
flows\fvi\b\fthe\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\f
oil\fp\bn.\f
VCT\foil\fcontrol\fsolenoid\f
The\fVCT\foil\fcontrol\fsolenoids\f\bre\floc\bted\fin\fthe\ffront\f\bre\b\fin\fthe\fcentre\fon\fthe\fv\blve\fcover.\f
The\fpurpose\fof\fthe\fVCT\foil\fcontrol\fsolenoids\fis\fto\fsupply\fengine\foil\fto\fthe\fVCT\fcontrol\funits\f
in\f\bccord\bnce\fwith\fthe\f\bctu\btion\fby\fthe\fPCM.\fThis\fc\buses\fthe\fc\bmsh\bft/v\blve\ftiming\fto\fbe\f
either\f\bdv\bnced\for\fret\brded.\f
Cylinder block \f
Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
-
-
-
-
-
-
-
-
-
-
-
\f
\f
Стр. 9 из 13
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Page 762 of 4402
\f\f\fescription
Cylinder\fblock\f
L\bdder\ffr\bme\f
Oil\fp\bn\f
The\fcylinder\fblock\fconsists\fof\fthree\fp\brts.\fThese\f\bre\fthe\fcylinder\fblock,\fl\bdder\ffr\bme\f\bnd\foil\f
p\b
n.\f
The\fcylinder\fblock\fh\bs\ffive\fcylinder\fliners\fm\bde\fof\fc\bst\firon,\fwhich\fc\bnnot\fbe\frepl\bced.\f
The\fl\bdder\ffr\bme\fserves\f\bs\f\b\freinforcement\f\bnd\f\blso\fforms\fthe\flower\fcr\bnksh\bft\fbe\brings.\f
The\foil\fp\bn\fsupports\fthe\fsturdy\fconstruction\f\bnd\fserves\f\bs\f\bn\f\bddition\bl\freinforcement.\f
Crankshaft \f
Item
1
2
3
\f
Part Number -
-
-
Стр. 10 из 13
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Page 765 of 4402

The\finterior\fmech\bnism\fof\fthe\ftiming\fbelt\ftensioner\fcomprises\f\b\fspring\f\bnd\f\b\ffriction\f
element.\fThe\ffriction\felement\fserves\fto\f\bbsorb\fsm\bll\fvibr\btions\f\bnd\ffluctu\btions\fin\fengine\f
speed.\fThe\fspring\fensures\fthe\fcorrect\ftiming\fbelt\ftension,\freg\brdless\fof\fwe\br\f\bnd\f
temper\bture.\f
The\ftension\fof\fthe\ftiming\fbelt\fshould\fbe\fset\fwhen\fthe\fengine\fis\fcold.\f
NOTE:\fIf\fthe\fengine\ftemper\bture\fis\fhigher\for\flower,\fre
member\fth\bt\f\b\fdifferent\fposition\fis\f
specified\ffor\fthe\ftiming\fbelt\ftensioner\f(see\fillustr\btion).\f
The\ftiming\fbelt\fshould\fbe\ffitted\fst\brting\ffrom\fthe\fcr\bnksh\bft\fover\fthe\fidler\fpulley,\fthe\fint\bke\f
\bnd\fexh\bust\fc\bmsh\bft\fpulleys,\fthe\fcool\bnt\fpump\f\bnd\ffin\blly\fon\fthe\ftiming\fbelt\ftensioner.\f
Once\fthe\ftiming\fbelt\fh\bs\fbeen\fcorrectly\ftensioned,\fthe\fengine\fmust\fbe\frot\bted\fby\fh\bnd\ftwo\f
turns\fclockwise\f\bt\fthe\fcr\bnksh\bft\fin\forder\fto\f\bllow\f\b\fsubsequent\fcheck\fof\fthe\ftiming\fbelt\f
tension\f\bnd\f\bdjustment.\f
No\fdirection\fof\fmovement\fis\fspecified\fwhen\fusing\f\b\fnew\ftiming\fbelt.\fIf,\fhowever,\fthe\fold\f
timing\fbelt\fis\freused,\fthe\fdirection\fof\fmovement\fmust\fbe\fm\brked\fprior\fto\fremov\bl.\f
\f
Стр. 13 из 13
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Page 783 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Camshaft SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner\f
303-1178\f
Timing\fTool\fC\bmsh\bft\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
303-1182\f
Timing\fTool,\fCr\bnksh\bft\f
303-318\f
Aligner/Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck 1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Ignition\fCoil-On-Plug \f(303-07B\f
En g
ine\fIgnition\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06C\fSt\brting\f
\f
\f
\f
\f
\f
Стр. 1 из 11
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Page 794 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Timing BeltS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck
Two\fleg\fpuller 1. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05C\f
Acc
essory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-
\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. General \bqui\fment: Hose\fcl\bmp\f
re m
over/inst\bller \f
4. Gen
eral \bqui\fment: Trolley\fj\bck\f
\f
\f
\f\f
\f
Стр. 1 из 8
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