Page 606 of 4402
7.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f\bpproxim\btely\f20\f
mm\fbefore\ftop\fde\bd\fcenter\f(TDC).\f
8. Inst\bll\fTorque:\b \f
7\fNm
\f
15\fNm
\f
55\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
9.CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
\f
\f
\f\f
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Page 610 of 4402
22.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
23.Spec\fal\bTool(s):\b 303-509\f
24. T
orque:\b 7\fNm
\f
25. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
26.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Spec\fal\bTool(s):\b 303-748\f
27. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 611 of 4402
28. \f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponent\f
\bligns\fwith\fthe\finst\bll\btion\fm\brk.\f
Torque:\b \f
10
0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
29. Remove\bthe\bSpec\fal\bTool(s):\b 303-748\f
30. R
emove\bthe\bSpec\fal\bTool(s):\b 303-1504\f
31.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
32. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 614 of 4402
Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 622 of 4402
Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
Ma
terials
General Equipment
205-316A\f
Alignment\fPins,\fSubfr\bme\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-720\f
Setting\fG\buge,\fClutch\fCl\bws
\f
308-761\f
Locking\fTool,\fFlywheel\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-PAGWSA-M1C246-A\f/\f8U7J-M1C246-AA
Hose \flamp remover/installer
Hydrauli\f jib \frane
Mounting table set
Retaining Strap
Transmission ja\fk 1. \f
\f
\f
\f
\f
\f
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Page 630 of 4402
\blignment\fholes\f\bnd\fthe\fw\bsher.\f\f
Spe\fial Tool(s): 205-316A\f
3.
Slide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\fw\bsher\f\bnd\finto\f
the\fgroove\fof\fthe\fspeci\bl\ftool\f\bnd\ftighten\fthe\f
\blignment\fpin\fsleeve.\f
33. \f\f1.
NOTE:\fM\bke\f
sure\fth\bt\fnew\f
components\f
\bre\finst\blled.
Torque:
150\fNm
90°\f
2.
Torque:
3.Torque:
34.Remove t\be Spe\fial
Tool(s): 205-
35. On\fboth\fsides.\f
Torque: \f
140\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
36. \f
\f\f
\f
\f
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Page 638 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine oil
Capacities
Lubricants, Fluids, Sealants and Adhesives
Valve clearances
Cylinder head
CAUTION: The cylinder head sealing surfaces must not be re-worked.
Specifica\bion
CodeSEWA
Firing\forder1-3-4-2
Emission\flevelSt\bge\fIV
Bore87.5\fmm
Stroke94\fmm
Engine\fC\bp\bcity2,261\fcm³
Compression\fr\btio10.6\f:\f1
Power\foutput\f\bt\f6500\frpm118\fkW\f(161\fPS)
Torque\f\bt\f1500\frpm182\fNm
M\bximum\ftorque\f\bt\f4000\frpm208\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Engine\fidle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fL/1000\fKm
Vi\fco\fi\by/ambien\b \bempera\bureType\fpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3,\fB3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3,\fB3
Li\ber\f
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
Service\ffill\fwithout\foil\ffilter3.9
Specifica\bion
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-
A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Specifica\bion
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fint\bke\fv\blves0,22\f-\f0,28
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fexh\bust\fv\blves0,27\f-\f0,33
Specifica\bionmm
M\bximum\fdistortion,\fm\bting\ff\bce0,1
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Page 641 of 4402
\f\f\fescription
Bolts\f-\fB\bl\bncer\fsh\bfts\f
B\bl\bncer\fsh\bft\funit\f
The\f2.3L\fDur\btec-HE\fh\bs\f\b\fmodul\br\fb\bl\bncer\fsh\bft\funit\fwith\ftwo\fb\bl\bncer\fsh\bfts.\fThe\f
b\b
l\bncer\fsh\bft\funit\fis\fincorpor\bted\fin\fthe\foil\fp\bn\f\bnd\fmounted\fbene\bth\fthe\fcylinder\fblock.\f
The\fb\bl\bncer\fsh\bfts\f\bre\fdriven\fby\fthe\fcr\bnksh\bft\fvi\b\fsprockets\f\bnd\frot\bte\f\bt\ftwice\fthe\f
cr\bnksh\bft\fspeed.\f
The\fb\bl\bncer\fsh\bft\funit\fmust\fnot\fbe\fremoved\f\bnd\fstripped\fdown\fin\fService.\f
Adv\bnt\bges\fof\fthe\fb\bl\bncer\fsh\bft\funit:\f
Reduces\fthe\f2nd\forder\fforces\fof\finerti\b\f\f
The\fmodul\br\fdesign\fminimises\fimp\bct\fon\fengine\fconstruction\f
It
em
1
2
\f
Part Number -
-
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