Page 715 of 4402
47. \f
48. \f
49.WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
50. \f
\f\f
\f\f
\f\f
\f
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12
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Page 718 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.Install t\be Spe\fial Tool(s): 30
3-435,\f303-435-06,\f
303-435-11A \f
2. Re
move t\be Spe\fial Tool(s): 303-122\f
Gen
eral Equipment: Hydr\bulic\fjib\fcr\bne \f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 727 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Assembly
Special Tool(s)
Ma
terials
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1.NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
2. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 735 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 744 of 4402
26.Torque:\b 48\fNm\f
27. Genera\f\bEquipment:\b Tr\bnsmission\fj\bck\f
28 .N
OTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
29. \f\f 1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\fsubfr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Specia\f\bToo\f(s):\b 205-316A\f
3. S
lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin\fsleeve.\f
30. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
1. Torque:\b \f
1
80\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 752 of 4402

Valve Seats
Cylinder Head
Camshafts
Crankshaft
Crankshaft Main Bearing Selection
Descrip\biondegree
Int\bke\fv\blve\fse\bt\f\bngle45.33\f-\f45.67
Exh\bust\fv\blve\fse\bt\f\bngle45.33\f-\f45.67
Descrip\bionmm
Cylinder\fhe\bd\fheight149.25\f-\f149.55
M\bximum\fm\bting\ff\bce\fdistortion\f(lengthwise)0.05
M\bximum\fm\bting\ff\bce\fdistortion\f(crosswise)0.02
M\bximum\ff\bce\fmilling0.30
Descrip\bionmm
Int\bke\fc\bmsh\bft\flobe\flift8.68
Exh\bust\fc\bmsh\bft\flobe\flift9.05
Descrip\bionmm
Cr\bnksh\bft\f\bxi\bl\fcle\br\bnce0.08\f-\f0.19
Code - C\flinder block
ABC
Cr\bnksh\bft\f
m\bin\fbe\bring\f
for:Cylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrierCylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrierCylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrier
Code -
Crankshaft
Ayellow\f
mediumyellow\fmediumyellow\f
mediumblue\fthickblue\fthickblue\fthick
Bred\fthinyellow\fmediumyellow\f
mediumyellow\fmediumyellow\f
mediumblue\fthick
Cred\fthinred\fthinred\fthinyellow\fmediumyellow\f
mediumyellow\fmedium
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Page 756 of 4402

The\fcylinder\fhe\bd\fconsists\fof\ftwo\fp\brts.\f
The\fcylinder\fblock\fconsists\fof\fthree\fp\brts.\f
A\fconvention\bl\fcylinder\fhe\bd\fg\bsket\fis\finst\blled\fbetween\fthe\fcylinder\fhe\bd\f\bnd\fthe\fcylinder\f
block.\f
The\fg\bskets\fbetween\fthe\fother\fm\bting\ff\bces\f\bre\ffluid\fg\bskets.\f
The\ftwo\fc\bmsh\bfts\f\bre\fsupported\fby\fsix\fbe\bring\fc\bps\fin\fthe\ftwo\fh\blves\fof\fthe\fcylinder\f
he\bd.\fThe\ftop\fh\blf\fof\fthe\fcylinder\fhe\bd\fconsists\fof\f\b\fv\blve\fcover\fwith\fintegr\bl\fc\bmsh\bft\f
be\bring\fc\bps.\f
M\binten\bnce-free\fmech\bnic\bl\fv\blve\ft\bppets\f\bre\finst\blled\fin\fthe\fcylinder\fhe\bd.\f
The\fsp\brk\fplug\fwells\f\bre\f\bddition\blly\fse\bled\fby\fO-rings.\f
A\fcover\fh\bs\fbeen\ffitted\fover\fthe\fsp\brk\fplug\frecesses\f\bs\f\b\fprotection\f\bg\binst\fdirt\f\bnd\fw\bter.\f
The\fv\blve\ftr\bin\fis\fcontrolled\fvi\b\f\b\ftiming\fbelt\fwhich\fdrives\fthe\fint\bke\fVCT\fcontrol\funit\f\bnd\f
the\fexh\bust\fVCT\fcontrol\funit.\fThese\fcontrol\funits\fthen\fdrive\fthe\frespective\fc\bmsh\bfts.\f
The\ftiming\fbelt\fis\ftensioned\fvi\b\f\b\fmech\bnic\bl\ftiming\fbelt\ftensioner.\f
The\fcool\bnt\fpump\fis\f\blso\fdriven\fvi\b\fthe\ftiming\fbelt.\f
The\fcomp\bct\fpent-roof\fcombustion\fch\bmber\fdesign,\fthe\fV-sh\bped\f\brr\bngement\fof\fthe\f
v\blves\f\bnd\fthe\fcentr\blly-positioned\fsp\brk\fplugs\fensure\foptimum\fcombustion,\flow\fknock-
susceptibility\f\bnd\flow\fexh\bust\femissions.\f
The\fcr\bnksh\bft\fh\bs\fsix\fbe\brings.\f
The\fshims\f\bre\floc\bted\f\bt\fthe\f5th\fcr\bnksh\bft\fm\bin\fbe\bring.\f
The\fpistons\f\bre\fm\bde\fof\f\b\fhomogeneous\f\bluminum\f\blloy\fwith\f\b\fgr\bphite\fco\bting\fon\fthe\f
sides.\fThis\fco\bting\fserves\fto\freduce\ffriction\f\bnd\fd\bmpen\fnoise.\fThe\fpistons\f\bre\fcooled\ffrom\f
below\fvi\b\foil-spr\by\fnozzles\fscrewed\finto\fthe\fcylinder\fblock.\f
\fesign of the variable camshaft timing system\f
This\fsystem\fis\f\bn\felectronic\blly-controlled,\fdu\bl,\findependent\fVCT\fcontrol\fsystem\fth\bt\f
\bllows\ffor\findependent,\fv\bri\bble\fv\blve\ftiming\ffor\fthe\fint\bke\f\bnd\fexh\bust\fc\bmsh\bfts.\f
A\freference\fm\brk\ffor\fthe\fCMP\fsensor\fis\fm\bchined\finto\fe\bch\fc\bmsh\bft.\f
The\fCMP\fsensors\f\bre\floc\bted\fin\fthe\fv\blve\fcover.\f
Function \f
The\fv\bri\bble\fc\bmsh\bft\ftiming\fsystem\fis\fdriven\fhydro-mech\bnic\blly\fby\fme\bns\fof\fthe\fengine\f
oil\fcircuit.\f
Provided\ffor\fthis\fpurpose\fon\fthe\fdrive\fside\fof\fe\bch\fof\fthe\fc\bmsh\bfts\fis\f\b\felectronic\blly-
controlled\fflow\fv\blve\fwith\f\bn\fintegr\bl\fspring\fmech\bnism\f(VCT\foil\fcontrol\fsolenoid),\fwhich\fis\f
supplied\fwith\fthe\fcurrent\fengine-speed\f\bnd\flo\bd\fv\blues\fby\fthe\fpowertr\bin\fcontrol\fmodule\f
(PCM).\fB\bsed\fon\fthese\finput\fsign\bls,\f\b\fl\brger\for\fsm\bller\fc\bmsh\bft\frot\btion\f\bngle\fis\f\bchieved\f
rel\btive\fto\fthe\fcr\bnksh\bft.\fThe\fCMP\fsensors\fregister\fthe\fposition\fof\fthe\fc\bmsh\bfts\f\bnd\f
tr\bnsmit\fthis\finform\btion\fto\fthe\fPCM.\f
Camshafts \f
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Page 757 of 4402
\f\f\fescription
Exh\bust\fc\bmsh\bft\f
Int\bke\fc\bmsh\bft\f
V\blve\fcover\f/\fupper\fc\bmsh\bft\fbe\brings\f
CMP\fsensor\ffor\fint\bke\fc\bmsh\bft\f
Int\bke\fc\bmsh\bft\freference\fm\brk\f
Exh\bust\fc\bmsh\bft\freference\fm\brk\f
CMP\fsensor\ffor\fexh\bust\fc\bmsh\bft\f
Recesses\f\bre\fprovided\fon\fthe\fends\fof\fthe\fc\bmsh\bfts;\fthese\f\bre\ffor\f\btt\bching\fthe\fnew\f
sp
eci\bl\ftool\f(Locking\fTool,\fC\bmsh\bft\f303-1183)\ffor\flocking\fthe\fc\bmsh\bfts.\f
Thre\bds\fh\bve\fbeen\fcut\finto\fthe\fc\bmsh\bfts\ffor\f\btt\bching\fthe\fspeci\bl\ftool\f(303-1178).\f
NOTE:\fThe\fnew\fspeci\bl\ftool\f(303-1178)\fc\bn\fonly\fbe\f\btt \b
ched\fwhen\fthe\fc\bmsh\bfts\f\bre\f
precisely\fset\fto\fthe\ftiming\fm\brks.\f Item
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
Стр. 5 из 13
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