-\fVehicles\fwith\f\b\f2.2L\fdiesel\fengine:GO\fto\fAK28.\f\f
AK14: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02-C,\fpin\f48,\fcircuit\fVDB05AB\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAK15.\f\f
No L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AK15: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02-C,\fpin\f47,\fcircuit\fVDB04Y\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AK16: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1E108-D\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-D,\fpin\fA4,\fcircuit\fVDB04E\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAK17.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AK17: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f1
\f\f
Стр. 145 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su
No -\fIf\fnot\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected:Key\fin\fOFF\fposition.\fDISCONNECT\f
the\fnext\fcomponent\f(go\fto\ftest\fstep\f3).\f
-\fIf\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected: GO\fto\fAK31.\f\f
AK31: \bHE\bK THE HS \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\f-\fVehicles\fwith\f\b\f2.0L\fdiesel\fengine:\f
Connector\fC1E108-D\ffrom\fthe\fPCM.\f2
Disconnect\f-\fVehicles\fwith\f\b\f2.0L\fengine:\f
Connector\fC1E104-E\ffrom\fthe\fPCM.\f3
Disconnect\f-\fVehicles\fwith\f\b\f2.5L\fengine:\f
Connector\fC1E108-B\ffrom\fthe\fPCM.\f4
Disconnect\f-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine:\f
Connector\fC1E108-K\ffrom\fthe\fPCM.\f5
Disconnect\f-\fVehicles\fwith\f\b\f1.6L\fDur\btec-16V\f
(Sigm\b)\fengine:\fConnector\fC1E104-J\ffrom\fthe\f
PCM.\f6
Disconnect\f-\fVehicles\fwith\f\b\f3.0L\fDur\btec-VE\f
(VE6)\fengine:\fConnector\fC1E109-B\ffrom\fthe\f
PCM.\f7
Disconnect\f-\fVehicles\fwith\f\b\f2.2L\fdiesel\fengine:\f
Connector\fC1E108-H\ffrom\fthe\fPCM.\f8
Ignition\fswitch\fin\fposition\fII.\f9
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f
10
Is\f\b\fvolt\bge\fme\bsured?\f
Yes LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fsupply\f
in\fthe\frelev\bnt\fcircuit\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fAK32.\f\f
AK32: \bHE\bK THE HS \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f1
\f\f
\f\f
Стр. 152 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su
Module \bonfi\furation - Module
\bonfi\furationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
1. The\fvehicles\futilize\f\b\fnew\fform\fof\fmodule\fcon
figur\btion\fc\blled\f"centr\bl\fmodule\f
configur\btion".\fHere,\f\bll\fof\fthe\fnecess\bry\f
configur\btion\fp\br\bmeters\f\bre\fstored\fin\fthe\f
generic\felectronic\fmodule\f(GEM)\f\bt\fthe\ff\bctory,\f
\bnd\ffrom\fthere\fthey\f\bre\ftr\bnsmitted\fvi\b\fthe\fCAN\f
bus\fnetwork\fto\fthe\findividu\bl\fmodules.\fThe\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)\fnow\f
includes\f\b\fnew\froutine\ffor\frepl\bcing\for\f
subsequently\fch\bnging\fthe\fconfigur\btion\fd\bt\b.\f
This\fnew\froutine\fis\fused\fto\fperform\fthe\fcentr\bl\f
module\fconfigur\btion.\fHowever,\fin\fthis\fc\bse\fthe\f
d\bt\b\f\bre\fno\flonger\fre\bd\finto\fWDS\flike\fbefore\f-\f
inste\bd,\fthey\f\bre\ftr\bnsmitted\fby\fthe\fGEM\fto\fthe\f
relev\bnt\fmodule.\fWDS\fis\fonly\fused\fto\finiti\bte\f\bnd\f
monitor\fthe\fprocess.\fFor\fs\bfety\fre\bsons\f\bll\fof\fthe\f
configur\btion\fd\bt\b\fwhich\f\bre\fs\bved\fin\fthe\fGEM\f
\bre\f\blso\fb\bcked\fup\fin\fthe\finstrument\fcluster.\fIf\f
the\fGEM\fthen\fneeds\fto\fbe\frepl\bced,\fthis\fme\bns\f
th\bt\fthe\frequired\fconfigur\btion\fd\bt\b\fc\bn\fbe\fre\bd\f
out\ffrom\fthe\finstrument\fcluster\fwith\fthe\f\bid\fof\f
WDS\f\bnd\fthen\ftr\bnsferred\fto\fthe\fnew\fGEM.\fThe\f
GEM\fchecks\fthe\fconfigur\btion\fd\bt\b\ffor\f
consistency\f\bnd\fstores\f\b\fWDS\ftrouble\fcode\f
(DTC)\fin\fthe\fevent\fof\f\b\ff\bult.\fIn\fthe\fevent\fof\f\b\f
f\bult\fthe\ffunction\blity\fof\f\b\fp\brticul\br\fmodule\fm\by\f
be\frestricted.\fWhen\finst\blling\f\b\fnew\fGEM,\fboth\f
the\fkey\ffor\fthe\fr\bdio\fremote\fcontrol\f\bnd\ffor\fPATS\f
must\fbe\fre-progr\bmmed\f(\blso\fsee\fthe\f
description\f"Module\fControlled\fFunctions").\fThe\f
procedure\ffor\fthis\fis\fthe\fs\bme\f\bs\ffor\fcurrent\f
vehicles.\f
2. NOTE:\fEnsure\fth\bt\fthe\fmost\fup-to-d\bte\f
s
o
ftw\bre\fversion\fis\finst\blled\fin\fWDS.\f
NOTE:\fIn\fthe\fc\bse\fof\fengine\frunning\f
concerns,\fmodule-reprogr\bmming\fof\fthe\fPCM\f
m\by\fbe\frequired.\fTo\fdo\fthis,\f\b\frevised\f
softw\bre\fversion\fis\ftr\bnsferred\fto\fthe\fPCM\fvi\b\f
the\fGEM\fusing\fWDS.\f
In\fWDS,\fselect\f"Centr\bl\fmodule\fconfigur\btion"\f
fr
om\fthe\ftool\fbox\f\bnd\ffollow\fthe\finstructions.\f
3. NOTE:\fFollowing\finst\bll\btion\fof\f\b\fwheel/tire\f
co
mbin\btion,\ffor\fwhich\fthe\ftire-tre\bd\f
circumference\fdoes\fnot\fcorrespond\fto\fth\bt\fof\f
st\bnd\brd\ftires,\fthe\ftire\fsize\fmust\fbe\fch\bnged\f
in\fthe\fGEM\fusing\fWDS.\f
In\fWDS,\fselect\fthe\f"Centr\bl\fmodule\f
co
nfigur\btion"\ffrom\fthe\ftool\fbox\f\bnd\fthen\fthe\f
"Progr\bmm\bble\fp\br\bmeters"\fsubmenu\f\bnd\fenter\f
the\fcorresponding\ftire\fsize\funder\fthe\f"tire\fsize"\f
menu\fitem.\f
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544349&gui...procarmanuals.com
http://vnx.su
Vehicles\fwith\f2.0L\fengine\f
7. \f
8 .
\f
9. Right-h\bnd\fhe\bdl\bmp.\f Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. \f
11.
Torque:\b
10\fNm\f
\f\f
\f\f
\f\f
Стр. 2 из
7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248140&gu...procarmanuals.com
http://vnx.su
Vehicles\fwith\f2.3L\fengine\f12. \f
1 3
. \f 14. \f
\f
\f
\f\f
Стр. 3 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248140&gu...procarmanuals.com
http://vnx.su
Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription \fnd Op\br\ftion
Compon\bnt loc\ftion
\f\f
D\bscription
P\bssive\f\bnti-theft\f(PATS)\ftr\bnsponder\f
PATS\ftr\bnsceiver\f
Op\br\ftion
PAT
S\f
The\fPATS\fis\f\b\fp\bssive\fsystem\fdesigned\fto\fincre\bse\fthe\f\bnti-theft\fsecurity\fof\fthe\fvehicle.\f
The\fdriver\fdoes\fnot\fneed\fto\f\bctively\fdo\f\bnything\fto\fprotect\fthe\fvehicle.\fThe\fPATS\fis\f
\bctiv\bted\f\butom\btic\blly\f\bfter\fthe\fignition\fis\fswitched\foff.\f
The\fPATS\fsystem\fuses\fspeci\blly\fencoded\fkeys.\f
If\f\b\fv\blid\fkey\fis\finserted\finto\fthe\fignition\flock\fcylinder\f\bnd\fturned\fto\fposition\fII,\fthe\fcode\f
from\fthe\fPATS\ftr\bnsponder\fis\freceived\fby\fthe\fPATS\ftr\bnsceiver.\fThe\fcode\fis\fthen\fsent\fto\f
the\fp\bssenger\fjunction\fbox\f(PJB)\fwhich\fchecks\fth\bt\f\b\fcorrect\fkey\fh\bs\fbeen\finserted\f\bnd\f
communic\btes\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fto\fen\bble\fthe\fengine\fto\fst\brt.\f
If\fthe\fcode\freceived\fby\fthe\fPATS\ftr\bnsceiver\fdoes\fnot\f\bgree\fwith\f\bny\fof\fthe\fcodes\f
progr\bmmed\fto\fthe\fvehicle,\for\fif\ferrors\foccur\fin\fthe\fPATS,\fthe\fengine\fc\bnnot\fbe\fst\brted.\f\f It\bm
1
2
\f
P\frt Numb\br -
-
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548742&gui...procarmanuals.com
http://vnx.su
inst\blling\f\b\frepl\bcement\fGEM\fit\fneeds\fto\fbe\fconfigured\ffor\fthe\fspecific\fvehicle.\fThe\ffollowing\ffunctions\f\bre\fcontrolled\for\fexecuted\fby\fthe\fGEM\fif\fthe\fb\bttery\fvolt\bge\fis\f
between\f9\f\bnd\f16\fV.\f
B\bttery\fs\bving\ffunction\f\f
Current\fdistribution\f\f
Exterior\flighting\f(except\fthe\f\bd\bptive\ffront\flighting\ffunction\fon\fvehicles\fwith\fdyn\bmic\f
co
rnering\flights)\f\f
Interior\flighting\f\f
Wiper\fsystem\f\f
W\bsher\ffluid\flevel\findic\btor\f\f
Window\fhe\bting\f(he\bted\fwindshield,\fhe\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors)\f\f
Speed\fcontrol\fsystem\f(re\bds\fthe\fspeed\fcontrol\fswitches\f\bnd\ftr\bnsmits\fsign\bls\fon\fthe\fCAN\f
bus)\f\f
Locking\f/\fUnlocking\f\f
Anti-theft\f\f
Air\fconditioning\fcontrols\f(p\brti\bl)\f\f
H\bndbr\bke\f(it\fmonitors\fthe\fswitch\f\bnd\ftr\bnsmits\fthe\fsign\bl\fon\fthe\fCAN\fbus)\f\f
Monitoring\fof\fthe\fbr\bke\ffluid\flevel.\f\f
Fuel\fpump\f(vehicles\fwith\f2.0L\fengine)\f\f
Fuel\flevel\findic\btor\f\f
B\bttery\fch\brging\f(sm\brt\fch\brge,\fp\brti\blly)\f\f
Electric\fbooster\fhe\bter\f\f
Detection\fof\fthe\f\bcceler\btor\fped\bl\fposition\f(APP)\fsensor\f\f
Detection\fof\fthe\fclutch\fped\bl\fswitch\f\f
Detection\fof\fthe\fclutch\fped\bl\fposition\f(CPP\fsensor)\f\f
Br\bke\fped\bl\fposition\f(BPP)\fswitch.\f\f
Tire\fPressure\fMonitoring\fSystem\f\f
Communic\btions\fvi\b\fthe\fmid-speed\fCAN\fbus\f\f
M\bin\fmodule\fin\fthe\fLIN\fbus\fsystem\f\f
PATS\f(interf\bce\ffor\ftr\bnsceiver)\f\f
Clock\fcontrol\f
The\fGEM\fc\bn\fbe\fdi\bgnosed\fvi\b\fthe\fWDS.\fFurthermore,\f\bn\fintegr\bted\fservice\fmode\fen\bbles\f
t e
sting\fof\fthe\finput\f\bnd\foutput\fsign\bls\fwithout\fthe\fneed\ffor\ffurther\ftools.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Generic\fElectronic\fModule\f(GEM)\f(419-10\fMultifunction\f
Ele
ctronic\fModules,\fDi\bgnosis\f\bnd\fTesting).\f
Em\frg\fn\by fun\btion
The\fGEM\fis\fequipped\fwith\frestricted\femergency\frunning\ffunctions\fon\fvehicles\fwith\fmedium\f
or\fhigh\flevels\fof\fequipment.\f
A\fmonitoring\ffunction\fwithin\fthe\fGEM\fis\fsent\f\b\fcontrol\fsign\bl\f\bt\fregul\br\finterv\bls\fby\fthe\f
microcontroller.\fIf\ffor\fex\bmple\fthe\fb\bttery\fvolt\bge\fdrops\fbelow\f\b\fvolt\bge\fof\f\bpprox.\f7.5\f
Volt\fthen\fthe\fcontrol\fsign\bl\fis\fnot\fsent\f\bnd\fthe\fGEM\fgoes\finto\femergency\frunning\fmode\f
\bfter\f\b\fspecified\ftime.\f
In\fthis\fc\bse\fthe\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\f\bre\fswitched\fon\fperm\bnently\f
depending\fon\fthe\fposition\fof\fthe\flight\fswitch.\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fwiper\fswitch\f\bnd\fthe\fGEM\fthe\fwiper\f
system\fperforms\fcontinuous\fwiping\f\bt\fnorm\bl\fwipe\fspeed\freg\brdless\fof\fthe\fwiper\fswitch\f
position.\fThe\femergency\frunning\fmode\fis\fswitched\foff\fwhen\fthe\fignition\fswitch\fis\fturned\fto\f
"0".\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fGEM\f\bnd\fthe\fwiper\fmotors\fthe\fwiper\f
system\fruns\fthrough\fthe\ffollowing\femergency\frunning\fsequence\freg\brdless\fof\fthe\fwiper\f
switch\fposition:\f
Continuous\fwipe\f\bt\fspeed\fsetting\f2\ffor\f5\fminutes\f\f
Стр. 3 из 16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511840&gui...procarmanuals.com
http://vnx.su
th\bt\fthe\fb\bttery\fvolt\bge\fh\bs\fdropped\fbelow\fthe\fthreshold.\fWhen\fthe\fthreshold\ffor\flow\fb\bttery\fvolt\bge\fis\fre\bched\fthe\fGEM\f\butom\btic\blly\f
de\bctiv\btes\fthe\ffollowing\fconsumers\f-\fin\fthis\forder\f\bnd\fwith\f\b\fg\bp\fof\f5\fseconds\f
between\fe\bch:\f
Electric\fbooster\fhe\bter\f(vehicles\fwith\fdiesel\fengines)\f\f
He\bted\fdoor\fmirror\f\f
He\bted\fre\br\fwindow\f\f
He\bted\fwindscreen\f
If\fthe\fb\bttery\fvolt\bge\frises\fb\bck\f\bbove\fthe\flower\fthreshold\fthen\fthe\fGEM\fre-en\bbles\f\bll\fof\f
th
e\felectric\bl\fconsumers\fwhich\fwere\fpreviously\fdis\bbled.\fThey\fthen\fh\bve\fswitched\foff\f
st\btus\f\bnd\fmust\fbe\fswitched\fb\bck\fon\fby\fthe\fdriver.\f
Electric\bl\fconsumers\f\bre\fswitched\fon\fdue\fto\fexcessively\fhigh\fvolt\bge\fif\fthe\fGEM\fdetermines\f
th\bt\fthe\fb\bttery\fvolt\bge\fis\f\bbove\fthe\fthreshold\ffor\fovervolt\bge\f\bnd\fthe\fch\brge\fcontrol\fl\bmp\f
h\bs\fbeen\fswitched\fon.\f
When\fthe\fthreshold\fis\fre\bched\fthe\fGEM\f\butom\btic\blly\f\bctiv\btes\fthe\ffollowing\f
consumers\f-\fin\fthis\forder\f\bnd\fwith\f\b\fg\bp\fof\f5\fseconds\fbetween\fe\bch:\f
He\bted\fre\br\fwindow\f\f
He\bted\fdoor\fmirror\f\f
Electric\fbooster\fhe\bter\f(vehicles\fwith\fdiesel\fengines)\f\f
Blower\fmotor\f
If\fthe\fb\bttery\fvolt\bge\fdrops\fb\bck\fbelow\fthe\fthreshold\fthen\fthe\fGEM\f\butom\btic\blly\f
d e
\bctiv\btes\f\bny\fconsumers\fth\bt\fwere\fswitched\fon.\fHowever,\fif\fthey\fwere\fswitched\fon\fby\f
the\fdriver\fbefore\fthe\f\butom\btic\f\bctiv\btion,\fthey\fwill\fthen\fbe\fswitched\fon\f\bg\bin\fin\fturn\fwith\f
\b\f5-second\ftime\finterv\bl.\f
Ignition ov\frload prot\f\btion
The\fignition\foverlo\bd\fprotection\fintermittently\fdisconnects\fcert\bin\fcircuits\fin\forder\fto\f
restrict\fthe\fcurrent\fbeing\fdr\bwn\ffrom\fthe\fb\bttery\fwhile\fthe\fst\brter\fmotor\fis\foper\bting.\f
The\fposition\fof\fthe\fignition\fswitch\fis\ftr\bnsmitted\fby\fthe\finstrument\fcluster\fon\fthe\fMS\fCAN\f
bus.\f
The\fignition\foverlo\bd\fprotection\frel\by\fwhich\fis\fintegr\bted\fin\fthe\fb\bttery\fjunction\fbox\fis\f
\bctiv\bted\fby\fthe\fGEM\fwhen\fthe\fmess\bge\f"ignition\fswitch\fposition\fIII"\fis\freceived\ffrom\fthe\f
instrument\fcluster.\f
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