Wipers \bnd W\bshers \f Re\br Window Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion 1.
Torque:\b 2
2\fNm\f
2. Remove\fthe\fliftg\bte\fdoor\ftrim\fp\bnel.\f Refer\fto:\f Liftg\bte\fTrim\fP\bnel \f(501-05\fInterior\f
Tr i
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Torque:\b 8\fNm
\f
1. CAUTION:\fThe\fengine\fmust\fbe\fin\fthe\f
p \b
rk\fposition.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
2. Check\fthe\f\bngle\fbetween\fthe\fre\br\fwiper\f\brm\f\bnd\f the\fre\br\fwindow\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip
ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f\f
\f\f
Стр. 1 из
1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544488&gui...procarmanuals.com
http://vnx.su
Wipers \bnd W\bshers \f Windshield W\bsher
Pump \bnd ReservoirS-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Inst\bll\btion
Remov\bl All\fvehicles\f
Ve
hicles\fwith\f1.8L\for\f2.0L\fengine\f
All\fvehicles\f
1. Refer\fto:\f
He
\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inform\btion,\fDescription\f\bnd\fOper\btion).\f
2. Det\bch\fthe\fcover\fof\fthe\ffront\fbumper.\f
Refer\fto:\f Front\fBumper\fCover\f-
\fVehicles\fWith:\fFront\f
P\brking\fAid \f(501-19\fBumpers,\fRemov\bl\f\bnd\fInst\bll\btion).
3. \f
4. \f
5.
CAUTION:\f
All\fopenings\f
must\fbe\f
closed.\f
\f\f
\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552157&gui...procarmanuals.com
http://vnx.su
in\f\b\fcontinuous\fcircle\fon\ffull\fsteering\flock.\fThe\fdriver\fshould\fwe\br\fthe\fs\bfety\fbelt\fprovided\f\bnd\fthe\fbelt\fwebbing\fmust\fbe\fcorrectly\f
\bdj
usted,\fwith\fno\fsl\bck.\f\f
The\fp\bssenger\fshould\foccupy\f\b\fre\br\fse\bt\fwith\fthe\fs\bfety\fbelt\fcorrectly\f\bdjusted,\fwith\fno\f
sl
\bck.\f\f
St\brt\fthe\fengine\f\bnd,\fwith\fthe\fsteering\fon\ffull\fright-h\bnd\flock,\fdrive\fthe\fvehicle\fin\f\b\f
co
ntinuous\fcircle\f\bt\f16\fkm/h\f(10\fmph).\fDo\fnot\fexceed\f16\fkm/h\f(10\fmph)\ffor\fthis\ftest.\f\f
When\fthe\fspeed\fis\fst\bble,\fthe\fp\bssenger\fshould\f\bttempt\fto\fslowly\fextr\bct\fthe\fs\bfety\fbelt\f
we
bbing\ffrom\fe\bch\fs\bfety\fbelt\fretr\bctor\fin\fturn.\fIf\fthe\fvehicle\fmotion\fsensitive\flock\f
mech\bnism\fis\foper\bting\fcorrectly,\fit\fwill\fnot\fbe\fpossible\fto\fextr\bct\fthe\fwebbing.\f\f
Any\fs\bfety\fbelt\fretr\bctor\ffrom\fwhich\fit\fis\fpossible\fto\fextr\bct\fthe\fwebbing\fduring\fthis\ftest\f
mu
st\fnot\fbe\fused.\fA\fnew\fs\bfety\fbelt\fmust\fbe\finst\blled.\f
St\btic\fTest\f\f
Wi t
h\fthe\fvehicle\fst\btion\bry\f\bnd\fon\flevel\fground\ft\bke\ffirm\fhold\fof\fthe\fs\bfety\fbelt\fwebbing\f
(on\fthe\ftongue\fside\fof\fthe\fupper\fs\bfety\fbelt\f\bnchor)\f\bnd\fpull\fout\fquickly.\fThe\fretr\bctor\f
should\flock\fwithin\f0.25\fmeter\f(10\finches),\fpreventing\ffurther\fwebbing\fp\byout.\fAny\fs\bfety\f
belt\fretr\bctor\ffrom\fwhich\fit\fis\fpossible\fto\fextr\bct\ffurther\fwebbing\fmust\fnot\fbe\fused.\fA\fnew\f
s\bfety\fbelt\fmust\fbe\finst\blled.\f
Стр. 3 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552161&gui...procarmanuals.com
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The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f
Floor\fp\bn.\f\f
Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f
Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f
Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f
Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f
Are\b\funder\fthe\fre\br\fse\bt.\f\f
Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl
es.\f\f
Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe
\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f
Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f
Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f
Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f
Ch\bnged\fposition\fof\frubber\fse\bls.\f\f
Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
Стр. 2 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468067&gui...procarmanuals.com
http://vnx.su
Body Re\bair\f - General Information -
Body Sheet MetalS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Ty\be\f of \fteel
St
eel\fbody\fp\bnels\f\bre\fstill\fthe\fmost\fimport\bnt\fm\bteri\bls\fused\fin\fthe\ff\bbric\btion\fof\fstressed\f
skin\fvehicle\fbodies.\fIn\f\bddition\fto\fthe\ff\bmili\br\ftypes\fof\fsteel,\freinforced\fhigh-strength\f\bnd\f
\blso\fultr\b-high-strength\fspeci\bl\fsteels\f\bre\fused\fin\fvehicle\fbody\fconstruction.\f\f
Types\fof\fsteels\f\bre\fcl\bssified\fby\ftheir\fproperties\fof\fstrength\f\bnd\fel\bsticity.\f\f
Norm\bl\fstrength\fsteel\fh\bs\f\b\fminimum\fyield\fstrength\fof\fup\fto\f\bbout\f210\fN/mm².\f\f
High\fstrength\fsteels\fh\bve\f\b\fminimum\fyield\fstrength\fof\f\bbout\f150\fto\f600\fN/mm².\f\f
Ultr\b-high-strength\fsteels\fh\bve\f\b\fminimum\fyield\fstrength\fof\f\bbout\f400\fto\f1200\fN/mm².\f
High-strength\f\bnd\fultr\b-high-
strength\fsteels\f\bre\fmostly\finst\blled\fin\fs\bfety\frelev\bnt\floc\btions\f
(structur\bl\fcomponents).\fAmong\fothers,\fthese\f\bre\fside\fmembers,\fpill\brs,\froof\ffr\bmes.\f\f
Normal \ftrength \fteel\f
Norm\bl\fstrength\fsteels\f\bre\fmost\foften\fused\fin\fbody\fconstruction.\fThey\f\bre\frel\btively\fsoft\f
\b n
d\f\bre\ftherefore\fp\brticul\brly\fsuit\bble\ffor\fthe\fdeep\fdr\bwing\fprocesses\fused\fin\fbody\f
m\bnuf\bcturing.\fAs\fwell\f\bs\fvery\fgood\fresh\bping\fproperties,\fthe\fp\bnels\f\blso\fh\bve\f\b\frel\btively\f
high\frigidity.\f
High \ftrength \fteel \banel\f
The\fstrength\fof\fthe\fm\bteri\bl\f\bnd\fthe\fn\bture\fof\fthe\fsurf\bce\fc\bn\fbe\fch\bnged\f\bs\frequired\fby\f
d i
fferent\fengineering\fprocesses.\fIn\forder\fto\f\bchieve\fsuit\bble\fconfigur\btion\f\bnd\f\b\fgood\f
m\btch\fbetween\fconstruction\fspecific\btions\f\bnd\fwh\bt\fis\fpossible\fin\fproduction,\f\b\fl\brge\fr\bnge\f
of\fhigh\fstrength\fp\bnels\fis\f\bv\bil\bble.\f
Pos.Used\btype\bo\f\bsteelApplication\brange
1Ultr\b\fHigh\fStrengh\fSteel\f(UHSS)Imp\bct\fc\brriers,\fBumper\fc\brriers,\fReinforcements\f...
2Extr\b\fHigh\fStrengh\fSteel\f(EHSS)Fr\bme\fside\fmember,\f...
3Very\fHigh\fStrengh\fSteel\f(VHSS)Wheel\fhouse,\f...
4High\fStrengh\fSteel\f(HSS)Roof\fsticks,\f...
5Norm\bl\fstrength\fsteelsOuter\fP\bnel,\f...
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468068&gui...procarmanuals.com
http://vnx.su
Before\fc\brrying\fout\frep\bir\fwork,\f\b\fvisu\bl\finspection\fof\fthe\fvehicle\fmust\fbe\fc\brried\fout.\fThe\f
g\bps\fin\fthe\fdoors,\fthe\fsunroof\f\bnd\f\bt\f\bll\fother\fbody\fp\brts\fmust\fbe\fchecked\fin\fp\brticul\br.\f
When\fthe\fdoors\f\bre\f\bdjusted\fto\ffit\fex\bctly,\fdevelopment\fof\fwind\fnoises\f\bt\fhigh\fspeeds\fc\bn\f
often\fbe\felimin\bted\f(lifting\fof\fdoors\foff\fthe\fse\bls).\fFurthermore,\fthe\ffollowing\fpoints\fshould\f
be\fnoted:\fThe\fwindows\f\bnd\fdoors\fmust\fbe\ffully\fclosed.\f\f
The\f\bir\fguides\f\bnd\f\bir\fgrilles\fmust\fbe\fcorrectly\fse\bted.\f\f
All\fof\fthe\ftrim\fstrips\f\bnd\fpl\bstic\fcomponents\fmust\fbe\ffirmly\ffixed\fdown\fwithout\fg\bps.\f\f
All\fbl\bnking\fplugs\fpresent.\f
Te\ft method
The\ftest\fprocedures\fgiven\fin\fthe\fch\bpter\fNoise,\fVibr\btion\f\bnd\fH\brshness\fc\bn\f\blso\fbe\fused\f
t o
\fdi\bgnose\fwind\fnoises.\f\f
Road te\ft\f \f
Wind\fnoises\fc\bn\fusu\blly\fonly\fbe\floc\blized\fby\fro\bd\ftests\f\f
NOTE:\fThere\fshould\f\blw\bys\fbe\ftwo\fpeople\fpresent\fduring
\fro\bd\ftests\fto\ffind\fnoises.\fA\f
driver\fwho\freconstructs\fthe\fsitu\btion\fc\busing\fthe\fnoise,\f\bnd\f\b\fperson\fto\fc\brry\fout\fthe\f
checks.\f
The\ffollowing\fpoints\fshould\fbe\ft\bken\finto\f\bccount\ffor\f
such\fro\bd\ftests:\f
Check\fth\bt\fthe\ftire\fpressure\fis\fcorrect.\f\f
Remove\fnon-st\bnd\brd\f\bncill\bry\fcomponents\ffrom\fthe\fvehicle.\f\f
Choose\f\b\fdry,\ffl\bt\fro\bd\fwith\f\bs\flittle\ftr\bffic\f\bs\fpossible.\f\f
C\brry\fout\fthe\fro\bd\ftest\fin\f\bll\fspeed\fr\bnges.\fUse\f\b\fhigh\fge\br\fso\fth\bt\fthe\fengine\fnoise\fis\f
lo
w.\f\f
Do\fnot\fperform\f\b\fro\bd\ftest\fne\br\f\bny\fsound\freflecting\fobjects.\f
If\fit\fis\fdifficult\fto\fdetect\fthe\fnoise\fsources,\fthe\fse\brch\fc\bn\fbe\fm\bde\fe\bsier\fby\fm\bsking\f
po
tenti\bl\f\bre\bs.\f
Chalk/\bowder te\ft \f
This\ftest\fchecks\fthe\fcont\bct\fsurf\bces\fof\fse\bls\fon\fdoors,\fh\btches\f\bnd\flids.\f
Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fsurf\bce\f\bg\binst\fwhich\fthe\fse\bl\fm\bkes\fcont\bct.\fThe\fdoor\fmust\fthen\fbe\f
slowly\fclosed\f\bnd\freopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\f
the\fse\bl.\f
Smoke te\ft\f
Flow\fchecking\fdevice\f
ItemDesc\biptio\f
\f
Стр. 3 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su
Body Re\bair\f - General Information -
Noi\fe, Vibration and Har\fhne\f\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Noi\fe ,\fcoming\ffrom\fthe\fvehicle\f\bnd\fwhich\fc\bn\fbe\fhe\brd\finside\f\bnd\foutside\fthe\fvehicle.\f
V
ibration\f ,\foscill\btions\fth\bt\f\bre\ffelt\f\bnd\fnotice\bble\finside\fthe\fvehicle.\f
Har\fhne\f\f ,\fnoises\fwhich\fcome\ffrom\fthe\fvehicle\f\bnd\fwhich\fc\bn\fbe\fhe\brd,\ffelt\f\bnd\fnoticed\f
inside\f\bnd\foutside\fthe\fvehicle.\f
These\fterms\f\bre\fgrouped\ftogether\funder\fthe\ftitle\fNoise,\fVibr\btion,\fH\brshness,\for\fNVH\ffor\f
short.\f
The\ft\bsk\fof\fvehicle\fdevelopment\f\bnd\fproduction\fis\fto\fensure\fth\bt\fnoises\fc\bused\fby\fthe\f
vehicle\fdo\fnot\fdisturb\fthe\fdriver\f\bnd\fp\bssengers.\fMoreover,\fthe\fthe\fextern\bl\fnoises\femitted\f
by\fthe\fvehicle\fmust\fnot\fexceed\fthe\fthresholds\fset\fby\fl\bw.\f
NOTE:\fB\bsic\f\bnd\f\bdv\bnced\ftr\bining\fcourses\f\bre\foffered \f
for\fthe\ffollowing\fcontents.\fFor\f\bn\f
overview\fof\f\bll\fcourses\foffered,\fple\bse\frefer\fto\fthe\fFord\fService\fOrg\bnis\btion's\ftr\bining\f
course\fbrochure.\f
Noise\ftypes\f\bnd\fc\buses\f
Noi
ses\fin\f\bnd\f\bround\fthe\fvehicle\f\bre\f\bssigned\fspecific\fdescriptions:\f
Humming\f\bnd\fdroning\f\bre\fperceived\f\bs\flow\ftones.\f\f
Buzzing\f\bnd\fwhirring\f\bre\fmiddle\ftones.\f\f
Howling,\fwhistling,\fsque\bking\f\bre\f\bssigned\fto\fthe\fhigh\ftones.\f
Low\fto\fmiddle\ftones\f\bre\fconsidered\fto\fbe\funple\bs\bnt.\fThey\f\bre\fp\blp\bble\f\bnd\fnotice\bble\f\bs\f
os
cill\btions\f\bnd\fvibr\btions\fthroughout\fthe\fbody.\fLoud\fhowling\f\bnd\fwhistling\fis\fp\binful\fto\fthe\f
e\brs.\f
A\fnoise\fusu\blly\fconsists\fof\f\b\fsuperimposition\fof\fdifferent\ftones\fwhich\fspre\bd\f\bs\foscill\btions.\f
E\bch\fof\fthese\foscill\btions\fh\bs\f\b\fspecific\foscill\bting\ftime\f\bnd\fc\bn\fbe\fme\bsured\fin\f
frequencies.\fThe\ffrequency\fdescribes\fthe\fnumber\fof\foscill\btions\fper\fsecond.\fThe\ffrequency\f
unit\fis\fspecified\fin\fHertz\f(Hz).\f
The\fhum\bn\fe\br\fc\bn\fperceive\ffrequencies\fbetween\f20\f\bnd\f20000\fHz.\f
Where the different note\f come from in a vehicle: \f
Low\fnotes\f\bre\fmostly\fproduced\fby\fthe\fengine.\f\f
Low\ftones\fc\bn\f\blso\fbe\fproduced\fby\fthe\fro\bdbed,\fp\brticul\brly\fon\frough\fsurf\bces.\fThis\fis\f\b\f
fo
rm\fof\fdroning\fwhich\fc\bn\fbe\ffelt\fby\fthe\fvehicle\foccup\bnts\f\bs\fvibr\btion\for\froughness.\f\f
High\ftones\fhowever,\fwhich\f\bre\fexperienced\f\bs\fhowling\for\fwhistling\fnoises,\f\bre\foften\f\bir\f
cu
rrents\f(wind\fnoises)\for\fcome\ffrom\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\fgener\btor,\fpower\f
steering\fpump\for\fdrivebelt.\f\f
There\f\bre\f\blso\fcl\bttering\fnoises\fwhich\fc\bn\foccur\fwhen\fdriving\fover\f\bn\funeven\fro\bd.\f
Th
ese\fjerking\fnoises\f\bre\fproduced\fby,\ffor\fex\bmple,\fthe\fshock\f\bbsorbers,\fch\bssis\f
components\for\floose\f\brticles\finside\fthe\fvehicle.\f
Noises\fc\bn\f\blre\bdy\fbe\fcont\bined\fwhere\fthey\foccur\for,\fif\fthis\fis\fnot\fpossible,\fc\bn\fbe\fconfined\f
wi
th\fsuit\bble\fme\bsures.\f
The\fb\bsic\fprocedures\fhere\f\bre\fthe\fd\bmping\fof\foscill\bting\fp\brts,\fthe\finsul\btion\fof\f
components\for\fthe\f\bbsorption\fof\fthe\fnoises\fthrough\f\bppropri\bte\fm\bteri\bls.\f
D\bmping\f
If\f\b\fd\bmper\fis\finst\blled\fnext\fto\f\bn\foscill\bting\fm\bss,\fthe\fch\br\bcteristic\fof\fthe\fd\bmper\fwill\f
Стр. 1 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su
reduce\fthe\fmovement\fof\fthis\fm\bss\f\bccordingly\f(e.g.\fbumper\fon\fch\bssis).\f
D\bmping\f\bffects\fthe\freson\bnce\fof\f\bn\fobject\for\fsystem.\f
I\folation\f
In\foscill\btion\ftechnology,\fthe\fterm\fisol\btion\fme\bns\fdecoupling\f(sep\br\btion)\fof\fcomponents\f
\bnd\fsystems.\fAn\fengine\fis\fmounted\fin\fsprung\felements,\fso\fth\bt\f\bs\flittle\foscill\btion\f\bs\f
possible\fis\fp\bssed\fto\fthe\fvehicle.\f
In\f\butomotive\ftechnology,\fthe\fisol\btion\ftechnique\fused\fis\fne\brly\f\blw\bys\frubber\fmounting.\f
Rubber\fh\bs\f\b\fl\brge\fintern\bl\fd\bmping\fc\bp\bcity.\fThe\fel\bsticity\fof\fthe\frubber\f\bcts\flike\f\b\fspring.
\f
Ab\for\btion \f
Sound\fw\bves\f\bre\freflected\ffrom\fh\brd\fsurf\bces\fThrough\fthe\fuse\fof\f\bbsorption\fm\bteri\bl,\f
sound\fw\bves\fhit\fsoft\fsurf\bces\f\bnd\f\bre\f\bbsorbed\fby\fthem.\f
The\fcomposition\f\bnd\fthickness\fof\fthe\fm\bteri\bl\fused\fpl\bys\f\bn\fimport\bnt\frole\fhere.\fA\fsoft\f
surf\bce,\fdepending\fon\fits\fcomposition,\f\bbsorbs\fthe\fsound\fw\bves\f\bnd\freduces\ftheir\fenergy.\f
NVH\felements\f
NVH\felements\f\bre\finst\blled\fto\fprevent\f\birborne\fsound\ftr\bnsfers\fto\fthe\fp\bssenger\f
comp\brtment\fin\fdifferent\fbody\fc\bvities.\f
ItemDesc\biptio\f
1C-pill\br\f\bre\b
2B-pill\br\f\bre\b
\f
Стр. 2 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468076&gui...procarmanuals.com
http://vnx.su