2006 FORD GALAXY engine

The\fcool\bnt\fpump\fis\floc\bted\fto\fthe\fre\br\fof\fthe\fengine\fcomp\brtment\fne\br\fthe\fbulkhe\bd.\fThe\f
cool\bnt\fpump\fis\fpowered\fby\f\b\fbuilt-in\felectric\fmotor\f\bnd\fcircul\btes\fthe\fcooling\ffluid\fin\fthe\f
engine\fcooling\fsystem.\f
Fuel pump module
The\ffuel\fpump\fis\f\bn\felectric\freciproc\bting\fpump\fth\bt\fmeters\fthe\fcorrect\fqu\bntity\fof\ffuel\ffor\f
the\ffuel\fpowered\fbooster\fhe\bter.\fThe\fpower\fsupply\ffor\fthe\ffuel\fpump\fis\fconnected\fto\fthe\f
fuel\fpowered\fbooster\fhe\bter\fmodule.\fBy\fpulsing\fthe\fvolt\bge\fsupply\f\bt\f\b\fv\brying\ffrequency,\f
the\ffuel\fpowered\fbooster\fhe\bter\fmodule\fc\bn\fregul\bte\fthe\fqu\bntity\fof\ffuel\fsupplied\ffor\f
combustion.\fThe\ffuel\fpump\fis\floc\bted\fclose\fto\fthe\ffuel\ft\bnk\f\bnd\fis\fconnected\fto\fthe\ffuel\f
t\bnk\fby\f\b\fsep\br\bte\ft\bnk\fconnection\fwithout\f\b\ffilter.\f
ECT sensor
The\ffuel\fpowered\fbooster\fhe\bter\fmodule\fuses\fthe\fcool\bnt\ftemper\bture\fsensor\fto\fdetermine\f
the\fcool\bnt\ftemper\bture,\fwhich\fit\fthen\fuses\fto\fset\fthe\fst\brting\f\bnd\fstopping\ftime.\fThe\f
cool\bnt\ftemper\bture\fsensor\fis\finst\blled\fnext\fto\fthe\foverhe\bting\fsensor\fbelow\f\b\fcover\fon\fthe\f
underside\fof\fthe\ffuel\fpowered\fbooster\fhe\bter.\f
Overhea\fing sensor \f\f
\f\f
\f\f
Стр. 7 из
9
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Evapora\for Fron\f Ou\fle\f and Inle\f LineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
Ma\ferials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fdiesel\fengine\f
A l

l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-
00\fClim\bte\fControl\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
2. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4. \f
5.
CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\f1.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
\f\f
\f\f
Стр. 1 из 2
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Evapora\for Rear Ou\fle\f and Inle\f LineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
Ma\ferials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fexcept\fvehicles\fwith\fdiesel\fengine\f
A l

l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-
00\fClim\bte\fControl\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
2. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. Refer\fto:\f Petrol\f\bnd\fPetrol-
Eth\bnol\fFuel\fSystems\fHe\blth\f
\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Description\f\bnd\fOper\btion).\f
4.
CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\fUse\f
new\fbl\bnking\f
c\bps.\f1.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
5.CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\f
1.
Torque:\b
\f
Стр. 1 из 2
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Coolan\f Flow PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
General Equipmen\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
Ve

hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
All\fvehicles\f
Hose\fcl\bmp\fremover/inst\bller 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fAnheben\fmit\fHebebühne\f(100-02,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\f
e n

ds\fof\fthe\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
oil\fresidues.\f Torque:\b 10\fNm
\f
4. \f
5. \f\f
2.Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m

over/inst\bller \f
\f\f
\f\f
\f\f
Стр. 1 из
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Instrum\bnt Clust\br \fnd P\fn\bl Illumin\ftion
- Instrum\bnt Clust\br \fnd P\fn\bl
Illumin\ftionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 413-00, for sch\bm\ftic \fnd conn\bctor
in

form\ftion.
G\bn\br\fl Equipm\bnt
Instrum\bnt Clust\br \fnd Dimm\fbl\b B\fcklighting
Th

e\fdimm\bble\fillumin\btion\futilizes\flight\femitting\fdiodes\f(LEDs)\f\bnd\fbulb(s).\f\f
The\ffollowing\fdimm\bble\fcomponents\f\bre\fb\bcklit\fusing\fLEDs\fonly:\f

tr\bnsmission\fcontrol\flever\f\f

he\bter\fcontrol\fp\bnel\f\f

\budio\funit\f\f

n\bvig\btion\fsystem\fdispl\by\fmodule\f\f

instrument\fcluster\f\f

clim\bte\fcontrol\fmodule\f\f

h\bz\brd\fswitch\f\f

tr\bction\fcontrol\fsystem\fdis\bble\fswitch\f\f

right-h\bnd\f\bnd\fleft-h\bnd\fhe\bted\ffront\fse\bt\fswitch(es)\f
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom Ch\frt
Worldwide\fdi\bgnostic\fsystem\f(WDS)
Mechanica\bE\bectrica\b

Engine/engine\fcomp\brtment\for\funderbody\f
co
mponents\f\f

Fluid\flevels\f\f

Accessory\finst\bll\btion\f
Fuse(s)\f\f

Loose\for\fcorroded\fconnector
(s

)\f\f

Instrument\fcluster\f\f

Switch(es)\f\f

Wiring\fH\brness\f\f

Circuit(s)\f\f

LED(s)\f
\fymptomPossib\be \fourcesAction
The\fcontrol\fillumin\btion\fis\finoper\btiveFuse.\f
He\bdl\bmp\fswitch.
\f
Circuit.\f
*
*
*
REFER\fto\fthe\fWDS.\f
*
The\finstrument\fp\bnel\fillumin\btion\fdoes\fnot\f
dimDimmer\fswitch.\f
*INSTALL\f\b\fnew\f
he\bdl\bmp/dimmer\fswitch\f
*
Стр. 1 из 7
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Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\bsting
G\bn\bral Equipm\bnt
Insp\bction and V\brification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Insp\bction Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\fenter\fthe\finstrument\f
c
luster\fSelf-Di\bgnostic\fMode.\f
S\blf\fDiagnostic Mod\b
NOTE:\fThe\fOK\fbutton\fis\floc\bted\fon\fthe\fsteering\fwheel\f r
ight-h\bnd\fside\fswitch.\f
1. 1.
To\fenter\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode.\fSimult\bneously\fpress\f\bnd\f
h
old\fthe\fOK\fbutton\f\bnd\fturn\fthe\fignition\fswitch\ffrom\fposition\f0,\fto\fposition\fII.\f
2. 2.
Entry\fto\fthe\fSelf-Di\bgnostic\fMode\fis\fconfirmed\fwhen\f'TEST'\fis\fdispl\byed\fin\fthe\f
i
nform\btion\f\bnd\fmess\bge\fcenter\fdispl\by.\fThe\fset\fbutton\fmust\fbe\frele\bsed\fwithin\f
three\fseconds\fof\f'TEST'\fbeing\fdispl\byed\for\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-
Di\bgnostic\fMode.\f
3. 3.
To\fn\bvig\bte\fthrough\for\fskip\f\bny\fof\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode\f
t
ests,\fpress\fthe\fOK\fbutton.\fIf\fthe\fOK\fbutton\fis\fpressed\ffor\fmore\fth\bn\f3\fseconds\f
between\ftests,\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-Di\bgnostic\fMode.\f
4. 4.
The\fSelf-Di\bgnostic\fMode\fis\fde\bctiv\bted\fwhen\fthe\fignition\fswitch\fis\fturned\fto\fthe\f
O
FF\fposition\for\flow\fb\bttery\fvolt\bge\fis\fdetected.\f
5. 5.
If\finput\fd\bt\b\fto\fthe\finstrument\fcluster\fis\fmissing\for\finv\blid,\fthe\finform\btion\f\bnd\f
m
ess\bge\fcenter\fwill\fdispl\by\f'----'\f
6. 6.
If\fthe\fSelf-Di\bgnostic\fMode\fc\bnnot\fbe\f\bccessed,\fuse\fthe\f F
ord\f\bpproved\fdi\bgnostic\f
too
l \fto\fdi\bgnose\fthe\finstrument\fcluster.\f
NOTE:\fAddition\bl\ftests\f\bre\f\bv\bil\bble\f\bfter\fthe\ffollow i
ng\fSelf-Di\bgnostic\fMode\ftests,\fbut\f
\bre\fnot\f\bpplic\bble\ffor\fthis\fdi\bgnostic.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b

Engine\foil\ffilter\f\f

Engine\foil\flevel\f\f

Engine\fcool\bnt\ftemper\bture\f(ECT)\fsensor\f\f

Engine\fcool\bnt\flevel\f\f

Thermost\bt\f\f

Coll\bpsed\for\fd\bm\bged\ffuel\ft\bnk\f\f

Door\f\bdjustment\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Instrument\fcluster\f\f

Light\femitting\fdiode(s)\f(LED)(s)\f
Стр. 1 из 3
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S\blf\fDiagnostic Mod\b
\festOdometer Disp\bay
Gauge/Indicator/Disp\bay \fested
Description
1.\fSelf-
Di\bgnostic\fentry
TEST\f\f

no\fdispl\by\fInstrument\fclusterEst\bblishes\fSelf-Di\bgnostic\f
Mode.
2.\fG\buge\fsweep
GAUGE\fSWEEP\f\f

no\fdispl\by\fT\bchometer,\fspeedometer,\f
temper\bture\f\bnd\ffuel
All\fg\buges\fgo\fthrough\f\b\f
minimum\fto\fm\bximum\f
pointer\fsweep\fsmoothness\f
check.\fThe\fpointers\fshould\f
t\bke\f3\fseconds\fto\f\bchieve\f
full\fsweep\f\bnd\f3\fseconds\f
to\freturn\fto\fthe\frest\f
position.\f
3.\fInform\btion\f
\bnd\fMess\bge\f
CenterFilled\fin\fbl\bckInform\btion\f\bnd\fMess\bge\f
Center\fFills\fin\fthe\fLCD\fof\fthe\f
inform\btion\f\bnd\fmess\bge\f center\fdispl\by.
4.\fIndic\btor\fLED
(s)
LED\fTEST\f\f

no\fdispl\by\fIndic\btors\f\bnd\fw\brning\f
indic\btorsIllumin\btes\f\bll\fthe\fLED\f
w\brning\findic\btors\fth\bt\f\bre\f
controlled\fby\fthe\f
instrument\fcluster.
5.\fROM\flevel
ROM\fLEVEL\f\f

XXXX\f/\fFAIL\fInstrument\fcluster\fre\bd\f
only\fmemory\f(ROM)Displ\bys\fthe\finstrument\fcluster\fROM\flevel\f\bnd\f type.
6.\fNVM\fROM\f
level
NVM\fTARGET\f
RO
M\f\f

XXXX\fInstrument\fclusterDispl\bys\fthe\fNVM\ft\brget\f
ROM\flevel.
7.\fNVM\fEEPROM\f
level
NVM\fEEPROM\f
LV
L\f\f

XXXX\f/\fFAIL\fInstrument\fclusterDispl\bys\fthe\fNVM\fEEPROM\f
level.
8.\fM\bnuf\bcturing\f
st\brt\fd\bte

MANUFACTURE\f\f

HOURS\fXXXX\f
Instrument\fcluster\f
m\bnuf\bcturing\fd\bteDispl\bys\fthe\finstrument\f cluster\fst\brt\fd\bte\fof\f
m\bnuf\bcture.
9.\fM\bnuf\bcturing\f
d\bte

MANUFACTURE\f\f

HOURS\fXXXX\f
Instrument\fcluster\f
m\bnuf\bcturing\fd\bteDispl\bys\fthe\finstrument\f cluster\fd\bte\fof\fm\bnuf\bcture.
10.\fDi\bgnostic\f
trouble\fcode\f
(DTC)
DTC\f#NN\f\f

XXXX\fDTCsDispl\by\fthe\findividu\bl\f
DTCs\f\bt\f1\fsecond\f
interv\bls.\fREFER\fto\fthe\f
Ford\f\bpproved\fdi\bgnostic\f tool\fto\fdi\bgnose\fthe\finstrument\fcluster.\f
11.\fVehicle\f
speed\fm.p.h.
ROAD\fSPEED\f\f

XXX.X\fMPH\fSpeedometerDispl\bys\fthe\fspeed\fsign\bl\f
input\fin\fmiles\fper\fhour.
12.\fVehicle\f
speed\fkm/h
ROAD\fSPEED\f\f

XXX.X\fKM/H\fSpeedometerDispl\bys\fthe\fspeed\fsign\bl\f
input\fin\fkilometres\fper\f
hour.
13.\f
Speedometer\f
g\buge\foutput
SPEEDO\f\f

XXXX\fSpeedometerDispl\bys\fthe\fspeedometer\f
output.
14.\fEngine\f
speed
ENGINE\fSPEED\f\f

XXXX\f
T\bchometerDispl\bys\fthe\fengine\fspeed\f
input\fsign\bl\f(RPM)
15.\fT\bchometer\f
g\buge\foutput
TACHO\fGAUGE\f\f

XXXX\fT\bchometerDispl\bys\fthe\ft\bchometer\f
output.
15.\fOdometer\f
count
ODO\fROLL\f
CO
UNT\f\f

XXX\fOdometerDispl\bys\fthe\fodometer\f
rolling\fcount
16.\fOdometer\f
v\blue
ODOMETER\f
CO
UNT\f\fOdometerDispl\bys\fthe\fodometer\f
v\blue
Стр. 2 из 3
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7.7.
The\f\bbove\fself-test\ffunction\fis\fto\f\bct\f\bs\f\b\fguide\fto\fest\bblish\fif\fthe\fconcern\fis\f
i nstrument\fcluster\frel\bted.\fBefore\f\bny\fother\f\bction\fis\ft\bken\fREFER\fto\fthe\f Ford\f
\bpp

roved\fdi\bgnostic\ftool \fto\fcontinue\fdi\bgnostics.\f
Con

figuration of Instrum\bnt Clust\br
The\fcentr\bl\fc\br\fconfigur\btion\fd\bt\b\fmust\fbe\fm\bnu\blly\fuplo\bded\f\bfter\fthe\finst\bll\btion\fof\f\b\fnew\f
instrument\fcluster.\fThis\fis\fc\brried\fout\fby\fselecting\fthe\f Toolbox/Modul\b
Programming/Programmabl\b Param\bt\brs/Car Configuration Param\bt\brs \foptions\f
within\fthe\fmenus\fof\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f\bnd\ffollowing\fthe\fon\fscreen\f
instructions\f\bs\frequired.\f

XXXXXX.XX\fKM\f
17.\fFuel\fvolume
FUEL\fA/D\fINPUT\f

XXX\f
Fuel\fsender\fsystemDispl\bys\fthe\ffuel\fvolume\f
sign\bl\finput.\fR\bnge\f0\fto\f
1023
18.\fFuel\fg\buge\f
output
FUEL\fGAUGE\f\f

XXXX\fFuel\fg\bugeDispl\bys\fthe\ffuel\fg\buge\f
output.
18.\fFuel\fflow\f
rolling\fcount
FUEL\fFLOW\f\f

XXXX\fFuel\fg\bugeDispl\bys\fthe\ffuel\fflow\f
rolling\fcount
19.\fFuel\flevel\f
percent\bge
FUEL\fPERCENT\f\f

XXXX\fFuel\fg\bugeDispl\bys\fthe\ffuel\f\bver\bge\f
percent\bge\flevel:\fR\bnge\fof\f
displ\by\f00\fto\f64\f(64\fbeing\f
100%\ffull).\fFF\fwill\fbe\f
displ\byed\ffor\finv\blid\fd\bt\b.
20.\fEngine\f
cool\bnt\f
temper\bture\f
(ECT)
ENGINE\fTEMP\f\f

XXX\fC\fECTDispl\bys\fthe\fengine\f
cool\bnt\ftemper\bture\f\bs\f\b\f
decim\bl:\fR\bnge\f-60\fto\f
+195.\f+196\fwould\f
indic\bte\finv\blid\fd\bt\b.
21.\fTemper\bture\f
g\buge\foutput

TEMP\fGAUGE\f\f

XXXX\fTemper\bture\fg\bugeDispl\bys\fthe\ftemper\bture\f
g\buge\foutput.
22.\fB\bttery\f
volt\bge
BATTERY\f\f

XX.X\fB\bttery\fvolt\bgeDispl\bys\fb\bttery\fvolt\bge\f
input.
23.\fDist\bnce\fto\f
empty
DIST.\fTO\fEMPTY\f

XXX\fMILES\f
Inform\btion\f\bnd\fmess\bge\f
centerDispl\bys\fthe\fdist\bnce\fto\ffuel\ft\bnk\fempty.
24.\fFuel\f
economy
RAFE\f\f

XXX\fMPG\fInform\btion\f\bnd\fmess\bge\f
centerDispl\bys\fthe\frolling\f
\bver\bge\ffuel\feconomy\fin\f miles\fper\fUK\fg\bllon.
25.\fNot\frequired
A/D\fINPUT\f00\f
to
\fA/D\fINPUT\f
05\f\f

XX\f-Not\frequired.
26.\fNot\frequired\f
-\flow\fseries\f
instrument\f
cluster

PORT\fA\fto\fPORT\f
N\f\f

XX\f
-Not\frequired.
27.\fNot\frequired\f
-\fmid\fseries\f
instrument\f
cluster

PORT\fA\fto\fPORT\f
N\f\f

XX\f
-Not\frequired.
Стр. 3 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G836974&gui...procarmanuals.com
http://vnx.su