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P2138-ACCELERATOR PEDAL POSITION SENSOR 1/2 CORRELATION
For a complete wiring diagramRefer to Section 8W.
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When Monitored:
With the ignition on and no APPS No.1 and APPS No.2 DTC present.
Set Condition:
APPS values No.1 and No.2 are not coherent. Idle is additionally forced when the brake pedal is pressed or
failed. Acceleration rate and Engine output are limited. One trip fault and the code will set within 5 seconds.
ETC light is flashing.
Possible Causes
EXCESSIVE RESISTANCE IN THE (F855) 5-VOLT SUPPLY CIRCUIT
EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT
EXCESSIVE RESISTANCE IN THE (K167) SENSOR NO.1 RETURN CIRCUIT
EXCESSIVE RESISTANCE IN THE (K400) SENSOR NO.2 RETURN CIRCUIT
EXCESSIVE RESISTANCE IN THE (K23) APP SENSOR NO.1 SIGNAL CIRCUIT
EXCESSIVE RESISTANCE IN THE (K29) APP SENSOR NO.2 SIGNAL CIRCUIT
APP SENSOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
NOTE: Repair any other 5-Volt Supply or APPS High and Low DTCs before diagnosing P2138.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
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2.EXCESSIVE RESISTANCE IN THE (K23) APPS NO.1 SIGNAL CIRCUIT
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller Special Tool #8815
to perform diagnosis.
Turn the ignition off.
Disconnect the C3 PCM harness connector.
Disconnect the APP Sensor harness connector.
Measure the resistance of (K23) APP Sensor No.1 Signal circuit from
the APP Sensor harness connector to the appropriate terminals of spe-
cial tool #8815.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 3
No>>
Repair the excessive resistance in the (K23) APP Sensor
No.1 Signal circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
3.EXCESSIVE RESISTANCE IN THE (K29) APPS NO.2 SIGNAL CIRCUIT
Measure the resistance of (K29) APPS No.2 Signal circuit from the APP
Sensor harness connector to the appropriate terminals of special tool
#8815.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 4
No>>
Repair the excessive resistance in the (K29) APP Sensor
No.2 Signal circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
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4.EXCESSIVE RESISTANCE IN THE (F855) 5-VOLT SUPPLY CIRCUIT
Disconnect the C2 PCM harness connector.
Measure the resistance of the (F855) 5-volt Supply circuit from the APP
Sensor harness connector to the appropriate terminal of special tool
#8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the excessive resistance in the (F855) 5-volt Supply
circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT
Disconnect the C1 PCM harness connector.
Measure the resistance of the (F856) 5-volt Supply circuit from the APP
Sensor harness connector to the appropriate terminal of special tool
#8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the excessive resistance in the (F856) 5-volt Supply
circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
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6.EXCESSIVE RESISTANCE IN THE (K167) SENSOR NO.1 RETURN CIRCUIT
Measure the resistance of the (K167) APP Sensor No.1 Return circuit
from the APP Sensor harness connector to the appropriate terminal of
special tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the excessive resistance in the (K167) Sensor No.1
Return circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 7
7.EXCESSIVE RESISTANCE IN THE (K400) SENSOR NO.2 RETURN CIRCUIT
Measure the resistance of the (K400) APP Sensor No.2 Return circuit
from the APP Sensor harness connector to the appropriate terminal
special tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the excessive resistance in the (K400) Sensor No.2
Return circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 8
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8.CHECKING APPS NO.1 AND NO.2 WITH A LAB SCOPE
Ignition on, engine not running.
Set up a lab scope in a way that you can view two graphs simultaneously.
Backprobe (K23) APP Sensor No.1 Signal circuit using Channel 1 at the APP Sensor harness connector.
Backprobe (K29) APP Sensor No.2 Signal circuit using Channel 2 at the APP Sensor harness connector.
Slowly press and release the Accelerator Pedal while monitoring the lab scope screen.
Does the scope pattern show any missing or erratic signals?
Ye s>>
Replace the APP Sensor Assembly per Service Information. After installation is complete, use a scan
tool and select the ETC RELEARN function to relearn the APPS values.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 9
9.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace and program the Powertrain Control Module per Service Information.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
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P2161-VEHICLE SPEED SENSOR 2 ERRATIC
For a complete wiring diagramRefer to Section 8W.
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P2166-ACCELERATOR PEDAL POSITION SENSOR 1 MAXIMUM STOP
PERFORMANCE
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Ignition on. During in plant mode the APP Sensors need to be checked to make sure that idle and full pedal
travelcanbereachedonbothsensors.
Set Condition:
APPS No.1 has failed to achieve the required maximum value during In Plant testing. One trip fault and the
code will set within 5 seconds. Engine will only idle.
Possible Causes
IN PLANT TEST FAILURE
APPS RELEARN
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.IN PLANT TEST FAILURE
Ignition on, engine not running.
NOTE: This DTC is set when the APP Sensors are learned in plant but do not reach the Minimum or Max-
imum voltage range.
With a scan tool read DTCs.
With the scan tool, erase DTCs.
Start the engine.
With the scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.APPS RELEARN
With a scan tool select the ETC RELEARN function.
Next, erase DTCs.
Start the engine.
Does the DTC return?
Ye s>>
Replace the APPS Assembly per Service Information. After installation iscomplete, use a scan tool and
select the ETC RELEARN function.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .