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16-22Driveline/Axle
Driveshaft Installation (cont’d)
B
A
K20Z2 engine model:
22x1.5mm
181 N·m
(18.5 kgf·m, 134 lbf·ft)
K20Z3 engine model:
24x1.5mm
245 N·m
(25.0 kgf·m, 180 lbf·ft)
9. Apply small amount of engine oil to the seating surface of new spindle nut (A).
10. Install the spindle nut, then tighten it. After tightening, use a drift to stake the spindle nut
shoulder (B) against the driveshaft.
11. Clean the mating surfaces of the brake disc and the wheel, then install the front wheels.
12. Turn the front wheel by hand, and make sure there is no interference between the driveshaft and
surrounding parts. 13. Refill the transmission with the recommended
transmission fluid:
5-speed manual transmission (see page 13-5)
6-speed manual transmission (see page 13-82)
Automatic transmission (see page 14-232)
14. Lower the vehicle on the lift.
15. Check the wheel alignment, and adjust it if necessary (see page 18-5).
16. Test-drive the vehicle.
Replace.
Replace.
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Rotational play: 0 10 mm (0 0.39 in.)
17-417-4 Steering
Steering Wheel Rotational Play
Check
Power Assist Check
1. Turn the front wheels to the straight ahead position.
2. Measure how far you can turn the steering wheel
left and right without moving the front wheels.
If the play is within the limit, the steering gearbox and steering linkage are OK.
If the play exceeds the limit, adjust the rack guide (see page 17-15). If the play is still excessive after
rack guide adjustment, inspect the steering
linkage and steering gearbox (see page 17-5). NOTE: This test should be done with original equipment
tires and wheels at the correct tire pressure.
1. Start the engine, and let it idle.
2. Attach a commercially available spring scale to the steering wheel. With the engine idling and the
vehicle on a clean, dry floor, pull the scale as
shown, and read it as soon as the tires begin to turn.
3. Ifthescalereadsnomorethan34N(3.5kgf,7.7lbf), the power assist is OK. If it reads more, check these
items:
Steering linkage (see page 17-5)
Rack guide adjustment (see page 17-15)
EPS system (see page 17-19)
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EPS IndicatorDiagnostic Trouble Code (DTC)
Self-diagnosis
17-19
General Troubleshooting Information
Under normal conditions, the EPS indicator comes on
when the ignition switch is turned to ON (II), then goes
off after the engine is started. This indicates that the
LED and its circuit are operating correctly.
If there is a failure in the system after the engine is
started, the EPS indicator will stay on, and the power
assist is turned off or restricted.
When the EPS indicator comes on, the control unit
memorizes the DTC. In this case, the control unit will
not activate the EPS system after the engine starts
again, but it keeps the EPS indicator on.
When DTC 51-01, 51-02 or 51-06 is stored in the control
unit, the EPS indicator will stay on until the DTC is
erased. When a problem is detected and the EPS
indicator comes on, there are cases when the indicator
stays on until the ignition switch is turned to LOCK (0),
and cases when the indicator goes off automatically
when the system returns to normal. Even though the
system is operating normally, the EPS indicator will
come on under the following conditions: The vehicle speed decreases abruptly from 20 km/h (12 mph) or more (by applying brake), and it is less
than 1 km/h (1 mph) and engine speed is 2,000 rpm or
above for 5 seconds (continuously) after the abrupt
deceleration.
While turning the steering wheel with the vehicle speed of 1 km/h (1 mph) or less for 20 seconds, and
the engine speed is 2,000 rpm or above for at least
10 seconds.
When the engine speed is 500 rpm or less, and the vehicle is traveling at a speed of 10 km/h (6 mph) or
more for about 3 seconds.
To determine the actual cause of the problem, question
the client about the conditions during which the
problem occurred, taking the above conditions into
consideration. If the CPU cannot be activated, or it fails, the EPS
indicator comes on, but the DTC is not memorized.
The memory can hold any number of DTCs. However, when the same DTC is detected more than once, the
most recent DTC is written over the prior DTC,
therefore only one occurrence is memorized.
The lowest DTC is indicated first. The DTCs are indicated in ascending order, not in the order that
they occurred.
The DTCs are memorized in the EEPROM (non- volatile memory) therefore the memorized DTCs
cannot be erased by disconnecting the battery. Do the
specified procedures to clear the DTCs.
Self-diagnosis can be classified into three categories: Initial diagnosis: Done right after the engine starts and until the EPS indicator goes off.
Regular diagnosis: Done right after the initial diagnosis until the ignition switch is turned to LOCK
(0).
Steering diagnosis: Done during regular diagnosis while turning the steering wheel.
The EPS control unit dose these functions when a
problem is detected by self-diagnosis: 1. Turns on the EPS indicator.
2. Memorizes the DTC.
3. Stops power assist and manual steering operation resumes.
NOTE: For DTCs 11-01, 11-02, 12-01, 21-01, 21-02,
22-01, and 35-04 the EPS indicator will go off
automatically, and the system returns to normal.
(cont’d)
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DTC Detection Item Note
17-23
DTC Troubleshooting Index
11-01 Low/High IG1-terminal Voltage (Initial Diagnosis)
(see page 17-33)
11-02 Low/High IG1-terminal Voltage (Regular Diagnosis) (see page 17-33)
12-01 Low/High VBU Voltage (Regular Diagnosis) (see page 17-34)
21-01 Excessive Change of the Vehicle Speed Signal (Regular Diagnosis) (see page 17-35)
21-02 Comparison between the Vehicle Speed and the Engine Speed Signal (Regular Diagnosis) (see page 17-35)
22-01 Engine Speed Signal (Initial Diagnosis) (see page 17-37)
31-01 No Writing the Torque Sensor Neutral Position (Initial Diagnosis) (see page 17-22)
32-01 EPS Control Unit Internal Circuit (Current Sensor) (Initial Diagnosis) (see page 17-39)
32-02 EPS Control Unit Internal Circuit (Current Sensor) (Regular Diagnosis) (see page 17-39)
32-07 EPS Control Unit Internal Circuit (Current Sensor) (Steering Diagnosis) (see page 17-39)
32-08 Current Sensor (Regular Diagnosis) (see page 17-40)
32-09 Current Sensor (Initial Diagnosis) (see page 17-40)
33-01 Lower FET Stuck ON (Initial Diagnosis) (see page 17-41)
33-02 Upper FET Stuck ON (Initial Diagnosis) (see page 17-43)
33-06 Lower FET Stuck ON (Regular Diagnosis) (see page 17-41)
33-07 Upper FET Stuck ON (Regular Diagnosis) (see page 17-43)
34-01 Power Relay Stuck ON (Ignition Switch is in LOCK (0)) (see page 17-44)
34-02 Fail-safe Relay Stuck ON (Initial Diagnosis) (see page 17-45)
35-01 EPS Control Unit Internal Circuit (CPU) (Initial Diagnosis/Regular Diagnosis) (see page 17-39)
35-02 EPS Control Unit Internal Circuit (EEPROM) (Initial Diagnosis) (see page 17-39)
35-03 EPS Control Unit Internal Circuit (EPS CPU) (Initial Diagnosis) (see page 17-46)
35-04 EPS Control Unit Internal Circuit (CPU Communication) (Regular Diagnosis) (see page 17-39)
35-05 EPS Control Unit Internal Circuit (EPS Motor/EPS CPU) (Initial Diagnosis) (see page 17-46)
35-06 EPS Control Unit Internal Circuit (ITN Communication) (Regular Diagnosis) (see page 17-39)
35-07 EPS Control Unit Internal Circuit (INHL/INHR Ports) (Initial Diagnosis/ Regular Diagnosis) (see page 17-39)
NOTE: Initial diagnosis: Done right after the engine starts and until the EPS indicator goes off.
Regular diagnosis: Done right after the initial diagnosis until the ignition switch is turned to LOCK (0).
Steering diagnosis: Done during regular diagnosis while turning steering wheel.
(cont’d)
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DTCDetection Item Note
17-24EPS Components
DTC Troubleshooting Index (cont’d)
36-02 EPS Control Unit Internal Circuit (INH Output Circuit) (Initial Diagnosis) (see page 17-39)
37-01 EPS Control Unit Internal Circuit (Step-up Circuit) (Initial Diagnosis) (see page 17-39)
51-01 Low/High Voltage for the Torque Sensor (VT1 and VT2) (Regular
Diagnosis) (see page 17-46)
51-02 Torque Sensor (VT3 Differential-amplification Function) (Regular Diagnosis) (see page 17-50)
51-03 Torque Sensor (VT1, VT2 Rapid-change) (Regular Diagnosis) (see page 17-50)
51-06 Torque Sensor (VT1, VT2 Average) (Regular Diagnosis) (see page 17-50)
51-07 Torque Sensor (VT1, VT2 Initial Check) (Initial Diagnosis) (see page 17-50)
61-04 Open/Short in the EPS Motor Harness (Steering Diagnosis) (see page 17-53)
71-01 EPS Motor Angle Sensor (SIN/COS Signals) (Steering Diagnosis) (see page 17-55)
71-02 EPS Motor Angle Sensor (Neutral Position Learning of SIN/COS) (Initial Diagnosis) (see page 17-55)
71-03 EPS Motor Angle Sensor (SIN/COS Signals) (Steering Diagnosis) (see page 17-55)
71-04 EPS Motor Angle Sensor (Check Signals) (Regular Diagnosis) (see page 17-58)
71-05 EPS Motor Angle Sensor (SIN/COS Signals Charging Amount) (Steering Diagnosis) (see page 17-55)
71-06 EPS Motor Angle Sensor (Neutral Position of SIN/COS) (Initial Diagnosis) (see page 17-55)
NOTE: Initial diagnosis: Done right after the engine starts and until the EPS indicator goes off.
Regular diagnosis: Done right after the initial diagnosis until the ignition switch is turned to LOCK (0).
Steering diagnosis: Done during regular diagnosis while turning steering wheel.
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•••
•••
•••
EPS Control Unit Inputs and Outputs for Connector D (28P) (Connector disconnected)
Terminalnumber Wire color Terminal sign Description Signal
17-27
NOTE: Standard battery voltage is 12 V.
1WHTCAN-H (CAN-HI) CAN communication circuit
3BLUNEP (Engine pulse) Detects tachometer signal With engine running: pulses
7 BRN SCS (Service check signal) Detects service check
connector signal With service check signal not grounded: battery voltage
8 LT GRN VS2 (Voltage sensor 2) Detects torque sensor
signal
9 BRN PVF (Voltage fade) Drives the torque sensor
10 GRN VS1 (Voltage sensor 1) Detects torque sensor
signal
12 PNK S1 (Signal 1) Detects motor angle sensor
signal
13 BLU R1 (EPS Motor angle
sensor 1) Detects motor angle sensor
signal
14 BRN S2 (Signal 2) Detects motor angle sensor
signal
15 RED CAN-L (CAN-LO) CAN communication circuit
16 YEL GRYIG1
(Ignition 1) Power source for activating
the system With ignition switch ON (II): battery voltage
17 LT BLU K-LINE (Data link connector) Communicates with HDS With service check signal opened: about 5.0 V
26 BRN S3 (Signal 3) Detects motor angle sensor
signal
27 PNK R2 (EPS Motor angle
sensor 2) Detects motor angle sensor
signal
28 BLU S4 (Signal 4) Detects motor angle sensor
signal
1: ’06 model
2: ’07-09 models
(cont’d)
12
Wire side of female terminals
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System Outline
17-28EPS Components
System Description (cont’d)
GAUGE CONTROL MODULE
ECM
Indicator drive signal
EPS CONTROL UNITEPS MOTOR
EPS MOTOR ANGLE SENSOR TORQUE SENSOR Motor drive signal
Motor angle signal Torque signal Idle control
demand
Communication via F-CAN
Vehicle
speed
signal
Engine
speed
signal
The power steering system adopts the electric power steering assisting for the control force of the steering wheel in
the driving force of the electric motor.
The EPS control unit is doing an appropriate steering force control according to the running situation of the vehicle (at
time of low speed, lightness, by the control of emphasis and high-speed running time, control with the steady weight
and the control which will be switched from low speed to high speed smoothly later) by the EPS motor.
The EPS control unit is designed for use with an automotive power steering for the primary purpose of controlling the
assist motor (brushless motor) for the power steering by using as inputs the steering torque signals received from the
‘‘steering torque sensor’’ installed in the steering gearbox as well as the speed signals received from the ‘‘vehicle
speed sensor’’ installed in the vehicle. In addition to the above function, the EPS control unit also provides the failsafe
function, self diagnosis function and motor output limiting function.
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µ
µ
µ
µ
DTC 11-01:
DTC 11-02:
YES
NO YES
NO
17-33
DTC Troubleshooting
EPS CONTROL UNIT CONNECTOR D (28P)
IG1 (YEL)* (GRY)*
*1: ’06 model
*2: ’07-09 models
12
Low/High IG1-terminal Voltage
(Initial Diagnosis)
Low/High IG1-terminal Voltage
(Regular Diagnosis)
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0).
4. Start the engine.
5. Wait at least 60 seconds.
Go to step 6.
Check for loose terminals or poor connections.
If the connections are good, the system is OK at
this time.
6. Turn the ignition switch to LOCK (0).
7. Disconnect EPS control unit connector D (28P). 8. Turn the ignition switch to ON (II).
9. Wait at least 60 seconds.
10. Measure the voltage between EPS control unit connector D (28P) terminal No. 16 and body ground.
Check for loose terminals in the EPS control
unit connectors, and repair if necessary. If no poor
connections are found, replace the EPS control unit
(see page 17-84).
If there is no voltage, or the voltage is lower
than specified, repair an open or high resistance in
thewirebetweentheNo.4(7.5A)fuseinthe
under-dash fuse/relay box and the EPS control unit.
If the wire checks OK, check the battery (see page
22-67), and troubleshoot the alternator regulator
circuit (see page 4-28).
Wire side of female terminalsDoes t he E PS i nd i cat or come on?
Is there battery voltage?
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