Î(#'
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21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
08/08/21 14:40:56 61SNR030_210_0008
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DYNOMITE -2009-
Î(#'
)
21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
08/08/21 14:40:56 61SNR030_210_0008
ProCarManuals.com
DYNOMITE -2009-
SymptomDiagnostic procedure Also check for
21-17
–
–
Blower fan runs slower
than expected in cold
weather (when in
AUTO mode)
NOTE: It is normal for
the blower fan to run
slowly until the coolant
temperature rises
when in AUTO mode
Probable cause: Engine coolant temperature
(ECT) circuit malfunction
Troubleshooting the ECT sensor circuit:
ECT sensor 2 circuit low voltage (see page
11-170)
ECT sensor 2 circuit high voltage (see page
11-172) HVAC DTCs (see page 21-9)
Powertrain DTCs (see page
11-3)
Blower motor operation
The A/C compressor
clutch cycles rapidly on
and off Probable cause: A/C system is very low on
refrigerant, indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Replace the receiver/dryer
(see page 21-89), then recharge the system to
specifications (see page 21-92) HVAC DTCs (see page 21-9)
If there is no leak and the
refrigerant level is normal, do
the A/C compressor clutch
circuit troubleshooting
(see page 21-62), and look for
an intermittent problem
Warm air comes out of
the vents, and the high
pressure liquid line is
very hot Probable causes: The A/C system is overcharged
(too much refrigerant), or the condenser is
malfunctioning
Recover A/C refrigerant (see page 21-90), then
check the condenser for restrictions or poor
airflow. Repair as needed. Recharge the system
to specifications (see page 21-92) Incorrect tension or abnormal
wear on the drive belt. Replace
the belt and/or the belt
tensioner as needed
Proper operation of the
condenser/radiator fans. Repair
as needed
Signs of an overheated engine.
Repair as needed
Warm air comes out of
the vents. The suction
line is cool to warm,
and the discharge line
is warm to hot Probable cause: A/C system is low on refrigerant,
indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Recharge the system to
specifications (see page 21-92) HVAC DTCs (see page 21-9)
Add refrigerant oil depending
on the part you replaced
(see page 21-7)
Warm air comes out of
the vents. The suction
line is cool to warm,
the discharge line is
warm to hot, and there
is no frost on the
expansion valve Probable cause: Excessive air and/or moisture in
the system, indicating a possible leak
Do the refrigerant leak check (see page 21-93)
and repair any leaks. Replace the receiver/dryer
(see page 21-89), then recharge the system to
specifications (see page 21-92)
HVAC DTCs (see page 21-9)
Check the amount of refrigerant
oil in the system. Adjust the oil
level as needed
Warm air comes out of
the vents. The liquid
line or the condenser
outlet is abnormally
cool, or there is frost or
condensation on the
receiver/dryer Probable cause: A restriction in the high-pressure
side of the system
Recover A/C refrigerant (see page 21-90), then
check the liquid line, the receiver/dryer, and the
condenser for restrictions. Repair as needed.
Recharge the system to specifications (see page
21-92) HVAC DTCs (see page 21-9)
There is heavy frost or
condensation on the
expansion valve, and
frost on the suction line Probable cause: A restriction in the low-pressure
side of the system
Recover A/C refrigerant (see page 21-90), then
check the suction line and the expansion valve
for restrictions. Repair as needed. Recharge the
system to specifications (see page 21-92) HVAC DTCs (see page 21-9)
(cont’d)
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DYNOMITE -2009-
(#'
)
21-19
System Description
EXPANSION VALVE
(Meters the required amount of
refrigerant into the evaporator) RECEIVER/DRYER
DESICCANT
(Traps debris, and
removes moisture)A/C COMPRESSOR
(Suction and compression)
A/C CONDENSER
(Radiation of heat)
A/C PRESSURE SENSOR
(Triple function)
BLOWER FAN
EVAPORATOR
(Absorption of heat)
EVAPORATOR TEMPERATURE SENSOR
RELIEF VALVE
(Relieves pressure at the A/C compressor
when the pressure is too high)
HIGH PRESSURE VAPORHIGH PRESSURE LIQUID
LOW PRESSURE LIQUID
LOW PRESSURE VAPOR
The air conditioning (A/C) system removes heat from the passenger compartment by transferring heat from the
ambient air to the evaporator. The A/C system refrigerant expands in the evaporator, and the evaporator becomes
very cold and absorbs the heat from the ambient air. The blower fan pushes air across the evaporator where the heat
is absorbed, and then it blows the cool air into the passenger compartment.
This vehicle uses HFC-134a (R-134a) refrigerant, which does not contain chlorofluorocar bons. Pay attention to the
following service items:
Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a). They are not compatible.
Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (SP-10) designed for the R-134a A/C compressor. Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in A/C
compressor failure.
All A/C system parts (A/C compressor, discharge line, suction line, evaporator, A/C condenser, receiver/dryer, expansion valve, O-rings for joints) are designed for refrigerant R-134a. Do not exchange with R-12 parts.
Use a halogen gas leak detector designed for refrigerant R-134a.
R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging station that is U.L.-listed and is certified to meet the requirements of SAE J2210 to service the R-134a air
conditioning systems.
Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disc onnecting any
A/C fitting.
(cont’d)
When the refrigerant is below
196 kPa (2.0 kgf/cm , 28 psi)
or above 3,138 kPa (32 kgf/cm ,
455 psi), the ECM/PCM turns the
compressor relay off to protect
the A/C compressor.
When the refrigerant is above
1,470 kPa (15.0 kgf/cm , 213 psi),
the A/C pressure sensor
switches the radiator and
A/C condenser fans to high speed.22
2
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DYNOMITE -2009-
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21-90Climate Control
Refrigerant Recovery
A
C B
Air conditioning refrigerant or lubricant vaporcan irritate your eyes, nose, or throat.
Be careful when connecting service equipment.
Do not breathe refrigerant or vapor.
NOTE: If accidental system discharge occurs, ventilate the work area before resuming service.
Additional health and safety information may be obtained from the refrigerant and lubricant
manufacturers.
1. Connect an R-134a refrigerant recovery/recycling/ charging station (A) to the high-pressure service
port (B) and the low-pressure service port (C), as
shown, following the equipment manufacturer’s
instructions. 2. Measure the amount of refrigerant oil removed
from the A/C system after the recovery process is
completed. Be sure to put the same amount of new
refrigerant oil back into the A/C system before
charging.
08/08/21 14:44:52 61SNR030_210_0091
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DYNOMITE -2009-
µ
µ Î
(#'
)
21-91
System Evacuation
A
C B
Air conditioning refrigerant or lubricant vaporcan irritate your eyes, nose, or throat.
Be careful when connecting service equipment.
Do not breathe refrigerant or vapor.
NOTE: If accidental system discharge occurs, ventilate the work area before resuming service.
Additional health and safety information may be obtained from the refrigerant and lubricant
manufacturers.
Do not allow moisture to contaminate the A/C system oil. Moisture in the oil is difficult to remove, and it can
damage the A/C compressor.
1. When an A/C System has been opened to the atmosphere, such as during installation or repair, it
must be evacuated using an R-134a refrigerant
recovery/recycling/charging station. If the system
has been open for several days, the receiver/dryer
should be replaced, recover the refrigerant, if any,
from the A/C system (see page 21-90). And the
system should be evacuated for several hours.2. Connect an R-134a refrigerant recovery/recycling/
charging station (A) to the high-pressure service
port (B) and the low-pressure service port (C), as
shown, following the equipment manufacturer’s
instructions. Recover the refrigerant, if any, from
the A/C system (see page 21-90).
3. Evacuate the system. The vacuum pump should run for a minimum of 45 minutes to eliminate all
moisture from the system. When the suction gauge
reads 93.3 kPa (700 mmHg, 27.6 in.Hg) for at least
45 minutes, close all valves, and turn off the
vacuum pump.
4. If the suction gauge does not reach approximately 93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes,
there is probably a leak in the system. Partially
charge the system, and check for leaks (see page
21-93).
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DYNOMITE -2009-
µ
Î
(#'
)Refrigerant Capacity:
400 to 450 g
0.40 to 0.45 kg
0.9 to 1.0 lbs
14.1 to 15.9 oz
21-92
Climate Control
System Charging
A
C B
Air conditioning refrigerant or lubricant vaporcan irritate your eyes, nose, or throat.
Be careful when connecting service equipment.
Do not breathe refrigerant or vapor.
NOTE: If accidental system discharge occurs, ventilate the work area before resuming service.
Additional health and safety information may be obtained from the refrigerant and lubricant
manufacturers.
1. Connect an R-134a refrigerant recovery/recycling/ charging station (A) to the high-pressure service
port (B) and the low-pressure service port (C), as
shown, following the equipment manufacturer’s
instructions. 2. Recover the refrigerant in the A/C system (see page
21-90).
3. Evacuate the system (see page 21-91). If the system cannot reach a vacuum of 93.3 kPa (700 mmHg,
27.6 in.Hg) in 15 minutes, or cannot hold a vacuum
for at least 15 minutes, there is probably a leak. Do
the Refrigerant Leak Check (see page 21-93), and
repair any leaks before charging the system.
4. Add the same amount of new refrigerant oil to the system that was removed during recovery. Use
only SP-10 refrigerant oil.
5. Charge the system with the specified amount of R-134a refrigerant. Do not overcharge the system;
the A/C compressor will be damaged.
Select the appropriate units of measure for your
refrigerant charging station.
6. Check for refrigerant leaks (see page 21-93).
7. Check the system performance (see page 21-99).
08/08/21 14:44:53 61SNR030_210_0093
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DYNOMITE -2009-
Î
Fluorescent Dye Usage Tips
Refrigerant Capacity:
400 to 450 g
0.40 to 0.45 kg
0.9 to 1.0 lbs
14.1 to 15.9 oz
21-94Climate Control
Refrigerant Leak Check (cont’d)
A
C B
Use only Tracer-Stick single dose fluorescent dyecapsules from Tracerline
. Other dyes contain
solvents that may contaminate the refrigerant oil,
leading to component failure.
Adding excessive amounts of dye can damage the compressor.
PAG oil is water soluble, so condensation on the evaporator core or the refrigerant lines may wash the
PAG oil and fluorescent dye away from the actual
leak. Condensation may also carry dye through the
evaporator module drain.
After checking and repairing leaks, thoroughly clean any residual dye from the areas where leaks were
found. Use GLO-AWAY dye cleaner, from Tracerline
,
and hot water to remove the dye (follow the
instructions on the bottle). Residual dye stains can
cause misdiagnosis of any future A/C system leaks.
If any refrigerant dye contacts an exterior paint surface, remove it by doing this:
– Carefully wash the affected surfaces to remove any dirt, and to prevent paint scratching.
– Mix water and isopropyl alcohol in a 50/50 mixture.
– Soak a soft 100 percent cotton towel with the water/ alcohol mixture, and place the cloth on the affected
areas to remove the dye.
– After removing the dye with the water/alcohol- soaked cloth, carefully wash the affected areas, and
check that there is no remaining dye. 1. Connect an R-134a refrigerant recovery/recycling/
charging station (A) to the high-pressure service
port (B) and the low-pressure service port (C), as
shown, following the equipment manufacturer’s
instructions.
2. Recover refrigerant from the A/C system (see page 21-90), and evacuate the system (see page 21-91). If
the system achieves a vacuum of approximately
93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes, and
holds the vacuum for 15 minutes, then the system
does not have a leak at this time. If the system
cannot achieve or hold a vacuum, continue the
refrigerant leak check.
3. Open the high pressure valve to charge the system to the specified capacity.
Select the appropriate units of measure for your
refrigerant charging station.
08/08/21 14:44:54 61SNR030_210_0095
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DYNOMITE -2009-