Possible Leak Area Diagnostic Procedure with theLeak Detector Notes
21-95
4. With the engine OFF, use a halogen leak detector first to detect the leak source. Follow a continuous path in order
to ensure that you will not miss any possible leaks. Test the following areas of the system for leaks:
Service Ports Check the service ports with
the detector.
If the detector ‘‘sniffs’’ a leak,
use fluorescent dye to
confirm it. When capping the service ports, ensure that the seals
on the port caps are in place, and that the caps are
tight. The caps are used as the final seals in the
system.
Condenser If the detector ‘‘sniffs’’ a leak, use fluorescent dye to confirm it. Check for joints or connections coated with oily
dust.
Check for damaged and corroded areas.
Check all fittings, couplings, brazed/welded areas
and areas around attachment points.
Move the probe slowly (1 inch/second or less), and
keep it within 1/4 inch of the component being
checked. This maximizes the chance of detecting a
leak.
If you detect a leak, blow compressed air over the
area, then recheck for leaks. For large leaks,
clearing the area with compressed air may help
you pinpoint the leak source.
A/C Lines (Low
pressure side) Wiggle the rubber hoses
when checking crimped metal
ends.
If the detector ‘‘sniffs’’ a leak,
use fluorescent dye to
confirm it. Check all fittings, couplings, pressure switches,
brazed/welded areas, and areas around attachment
points on A/C lines and components.
Check for damaged and corroded areas.
Move the probe slowly (1 inch/second or less), and
keep it within 1/4 inch of the component being
checked. This maximizes the chance of detecting a
leak.
5. Close the quick coupler valves, then disconnect the quick couplers from the vehicle service ports.
6. Attach the universal connect set, from the Optimax Jr. Leak Detection Kit, to the service valve fitting. Close the control valve (the black knob on the connect set).
7. Attach the charging station low pressure hose quick coupler to the service valve fitting, and open the quick coupler valve. Evacuate the connect set using the charging station vacuum pump, then close the quick coupler
valve.
8. Detach the universal connect set, and install a Tracer-Stick
dye capsule between the connect set and the service
valve fitting (see the manufacturer’s instructions for more detail).
9. Attach the quick coupler on the universal connect set to the low pressure service port on the vehicle. Open the charging station low pressure hose quick coupler valve, but do not open the control valve.
10. Start the engine, and set the A/C system to MAX A/C. Open the control valve to let refrigerant and the dye enter the A/C system through the low pressure service port. Close the control valve when the Tracer-Stick
dye capsule
is empty.
11. Run the engine and A/C system for 15 minutes to thoroughly circulate the dye. Then shut the engine off, and inspect the following areas of the system for leaks.
(cont’d)
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DYNOMITE -2009-
21-98Climate Control
A/C System Noise Check (cont’d)
5. Turn the ignition switch to LOCK (0), and check the
drive belt for excessive wear, oil contamination,
improper routing, or a faulty belt tensioner
(see page 4-30). Correct any problems found. Start
the engine, run the A/C system, and check if the
noise is coming from the drive belt, the belt
tensioner or any of the pulleys. Repair or replace
any faulty components.
6. Listen for noises coming from the A/C lines, the A/C hoses, the condenser, the evaporator, the receiver/
drier, or the expansion valve, and check these
items:
Noises caused by A/C components touching other components or the body. Reroute or
insulate the A/C component(s) as needed, and
recheck for noise.
Loose, damaged or excessively worn A/C components or mounting hardware. Repair or
replace the faulty component(s) or hardware, and
recheck for noise.
A moaning noise coming from the A/C suction line. If there is a moaning noise, check the
system refrigerant charge (see page 21-92). If the
refrigerant charge is OK, replace the receiver/
dryer.
7. Check the operation of the A/C compressor clutch: Make sure compressor clutch engages withoutslipping. If the clutch does not engage,
troubleshoot the A/C compressor clutch circuit
(see page 21-62). If the compressor clutch slips,
replace the complete clutch assembly (see page
21-86).
Make sure the compressor clutch disengages. If the clutch does not disengage, do the A/C
compressor clutch check (see page 21-85). If the
compressor clutch is OK, replace the A/C
compressor (see page 21-83).
Make sure the compressor clutch cycles normally. If the compressor clutch is cycling rapidly, the
A/C system is probably low on refrigerant due to
a leak. Do the refrigerant leak check (see page
21-93). If the refrigerant charge is OK, and there
are no leaks, troubleshoot the A/C compressor
clutch circuit. 8. Listen with a stethoscope for noises coming from
the A/C compressor, and check these items:
The noise changes when the compressor clutch disengages. If the noise does not change when
the A/C compressor disengages, the noise may
be caused by an engine-related component.
Probe the engine area with a stethoscope to
pinpoint the noise.
The A/C system operating pressures are normal. If the system pressures are abnormal,
troubleshoot the problem using the pressure test
table in the A/C system check (see page 21-99).
Correct the pressure-related problem(s), and
recheck for noise.
The compressor hose connections, mounting brackets, and fasteners are in good condition. If
any of these components are loose, damaged, or
excessively worn, repair or replace the faulty
component(s), and recheck for noise. If these
components are in good condition, and the noise
is still present, replace the A/C compressor
(see page 21-83).
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DYNOMITE -2009-
Pressure Test
Test results Related symptoms Probable causeRemedy
21-103
Suction and
discharge pressures
are normal
Warm air from the vents. The A/C system
contains too much
refrigerant oil.
The air mix door is
not operating
properly.Recover refrigerant (see page 21-90)
and evacuate the system (see page
21-91). Adjust the amount of oil in
the system, then recharge the
system (see page 21-92).
Check air mix door operation
(see page 21-72), and repair as
needed.
Suction and
discharge pressures
are roughly equal
and steady The suction and
discharge pressures
equalize when the engine
is revved. The A/C compressor
clutch or the drive
belt is slipping, or the
compressor shaft
seal is leaking.Check whether the A/C compressor
clutch or the drive belt is slipping.
If the drive belt is slipping, replace
the drive belt (see page 4-31). Also
inspect the drive belt auto-tensioner
(see page 4-31).
If the A/C compressor clutch is
slipping, replace it (see page 21-86).
Check the A/C compressor shaft seal.
If it’s leaking, replace the A/C
compressor (see page 21-83).
Suction and
discharge pressures
are roughly equal but
fluctuate Suction and discharge
pressures fluctuate while
running. Pressures
equalize as soon as the
A/C compressor
disengages. The compressor
discharge valve or
the compressor
gasket is faulty.
Replace the A/C compressor (see page
21-83).
Suction and
discharge pressures
are roughly equal
and abnormally low The suction and
discharge pressures do
not change during
continued operation. The A/C system is
undercharged.
Recover refrigerant (see page 21-90),
then do the refrigerant leak check
(see page 21-93). Repair any leaks,
then recharge the system (see page
21-92).
Suction and
discharge pressures
are abnormally high,
but normalize when
the condenser is
cooled The suction pressure
decreases when cool
water is sprayed on the
A/C condenser.
The A/C system is
overcharged.
Recover refrigerant (see page 21-90),
evacuate the system (see page 21-91),
and recharge the system to
specifications (see page 21-92).
(cont’d)
08/08/21 14:44:56 61SNR030_210_0104
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DYNOMITE -2009-
µ
(#'
)
GroundComponent or Circuit Grounded
22-64Ground Distribution
Ground to Components Index
G1 Battery
G2 Engine
G3 Transmission housing
G101 A/T clutch pressure control solenoid valves A, B, C (A/T), CKP sensor, CMP sensor A, CMP sensor B, Data link connector (DLC), ECM/PCM (LG1), ECM/PCM (LG2), ECM/PCM (PG1), ECM/PCM (PG2), ECM/PCM (PGMETCS), EGR valve (K20Z2 engine), Ignition
coils, Immobilizer-keyless control unit, Rocker arm oil control solenoid, Rocker arm oil pressure switch, Transmission range
switch (A/T), VTC oil control solenoid valve
Shielding between the ECM/PCM and Knock sensor (KS) has wire.
Shielding between the ECM/PCM and Secondary HO2S (Sensor 2) has wire.
G201 Right fog light , Right front parking light, Right front side marker light, Right front turn signal light, Right headlight (high/low beams), Right HID unit , Windshield washer motor, Windshield wiper motor
G202 ABS modulator-control unit , VSA modulator-control unit
G301 A/C condenser fan motor, Blower motor relay, ELD, Left fog light , Left front parking light, Left front side marker light, Left front turn signal light, Left headlight (high/low beams), Left HID unit , Radiator fan motor (via fan control relay)
G401 Brake fluid level switch, Clutch interlock switch (M/T), Clutch pedal position switch (M/T), Hood switch, MICU (PG), Power transistor, Washer fluid level switch (G401 connects to G601 via under-dash fuse/relay box)
G402 EPS control unit
G403 Torque sensor
G501 Dash lights brightness controller and odometer select/reset switch, Driver’s door key cylinder switch, Driver’s door lock knob switch, HandsFreeLink control unit , MICU (SG), VSA OFF switch
G502 Data link connector (DLC), Front accessory power socket, Glove box light, Right power mirror defogger, Right side turn signal light
G503 Accessory power socket relays (front and console), Driver’s door lock switch, Gauge control module (tach), Left power mirror defogger, Left side turn signal light, Moonroof control unit/motor, Power mirror switch light, Power mirror switch, Power
window master switch (main switch), Power window master switch, Vanity mirror lights (driver’s and front passenger’s)
G504 Cable reel (steering wheel switches ground), Climate control unit, Front passenger’s door lock knob switch, Front passenger’s door lock switch, Gauge control module (speedo), Gauge control module (tach), Ignition key switch, Navigation unit , TPMS
control unit
G505 Audio unit , Navigation unit
G506 Memory erase signal (MES) connector, SRS unit (2 wires)
G601 A/T gear position console panel light/Park-pin switch (A/T), Console accessory power socket , Fuel pump, MICU (PG), Seat heater relays (driver’s and front passenger’s), Seat heater switches (driver’s and front passenger’s), Seat heaters (driver’s and
front passenger’s), Stereo amplifier (G601 connects to G401 via under-dash fuse/relay box)
Shielding between the left side impact sensor (FIRST) and rear safing sensor has wire.
Shielding between the SRS unit and left side impact sensor (FIRST) has wire.
G602 Driver’s seat belt buckle switch, Front passenger’s seat belt buckle switch, Left rear door lock knob switch, MICU (SG), MICU service check connector, ODS unit, Right rear door lock knob switch, Yaw rate-lateral acceleration sensor
Shielding between the right side impact sensor (FIRST) and right side impact sensor (SECOND) have wires.
Shielding between the SRS unit and right side impact sensor (FIRST) has wire.
G603 Noise condenser Shielding between the rear safing sensor and left side impact sensor (SECOND) has wire.
G701 High mount brake light, Left back-up light, Left inner taillight, Left rear side marker light, Left rear turn signal light, Left taillight/ brake light, License plate lights, Right back-up light, Right inner taillight, Right rear side marker light, Right rear turn signal light,
Right taillight/brake light, Trunk lid release actuator/Trunk lid latch switch
G801 Rear window defogger ( )
1: ’06-07 Touring and Premium models
2: ’07 TYPE S and ’08-09 models
3: ’08-09 models
4: TYPE S and ’08 premium and ’09 models
5: With HID
6: Without navigation system
7: With navigation system
8: ’09 model with navigation system
9: ’06-08 models, and ’09 model without navigation system
10: TYPE S model
4
512 4
5
82 3
7
3
67
9
10
2
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DYNOMITE -2009-
µ
µ
HDS Inputs and Commands
Input:System Menu Data List Data List Indication
22-88Multiplex Integrated Control System
System Description (cont’d)
Certain inputs happen so quickly that the HDS cannot update fast enough. Hold the switch that is being tested while monitoring the Data List.
This should give the HDS time to update the signal on the Data List.
Because the HDS software is updated to support the release for newer vehicles it is not uncommon to see system function tests that are not
supported.
Make sure that the most current software is loaded.
Gauges Cruise Control Main Switch OFF/ON Cruise Control Set Switch OFF/ON
Cruise Control Resume Switch OFF/ON
Washer Fluid Level Switch OFF/ON
VSA/TCS Off Switch OFF/ON
Gauge Select/Reset Switch OFF/ON
Parking Brake Switch OFF/ON
Brake Fluid Level Switch OFF/ON
Illumination Volume Plus Switch OFF/ON
Illumination Volume Minus Switch OFF/ON
Km/h mph Select Switch OFF/ON
Fuel Sending Unit Input 1 deg
Fuel Sending Unit Input 2 VOLTAGE
VSA/TCS Active Indicator OFF/ON
VSA/TCS Indicator (Warning) OFF/ON
ABS Indicator OFF/ON
Cruise Control Main Switch Indicator OFF/ON
MIL Indicator OFF/ON
Washer Fluid Level Indicator OFF/ON
DRL Indicator OFF/ON
Low Oil Pressure Indicator OFF/ON
Charging System Indicator OFF/ON
Cruise Main Switch ON Indicator OFF/ON
Maintenance Minder Indicator OFF/ON
High Beam Indicator OFF/ON
Parking Light ON Indicator OFF/ON
Low Fuel Warning Indicator OFF/ON
Security Indicator OFF/ON
Fog Light Indicator OFF/ON
Seat Belt Indicator OFF/ON
Speed Indicator (km/h) 0 249 km/h, over 250 km/h, Fail
Speed Indicator (mph) 0 154 mph, over 155 mph, Fail
Low Tire Pressure Indicator OFF/ON
TPMS Indicator OFF/ON
A/TGearPositionSwitch(R) OFF/ON
A/TGearPositionSwitch(P) OFF/ON
08/08/21 14:24:09 61SNR030_220_0090
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DYNOMITE -2009-
´µ
The Indicator Drive Circuit Check
Switch Input Check
The Beeper Drive Circuit Check
The LCD Segment Check
The Gauge Drive Circuit Check
22-242Gauges
Self-diagnostic Function (cont’d)
OFF ON
OFF ON
OFF ON
OFF ON
Gauge needles
Beeper
5sec.
Self-diagnostic
mode
SEL/RESET
SWITCH
When entering the self-diagnostic mode, the following indicators blink:
A/T gear position indicator, ABS indicator, brake system indicator, charging system indicator, cruise control indicator,
cruise main indicator, door indicator, DRL indicator, EPS indicator, fog light indicator , high beam indicator,
immobilizer indicator, lights-on indicator, low fuel indicator, low oil pressure indicator, low tire pressure indicator ,
maintenance minder indicator, malfunction indicator lamp (MIL), REV limit indicator (TYPE S model), seat belt
reminder indicator, security indicator, side airbag cutoff indicator, SRS indicator, TPMS indicator , trunk indicator,
VSA activation indicator , VSA indicator , and washer fluid level indicator.
1: ’07 TYPE S and ’08-09 models
2: ’08-09 models
3: TYPE S and ’08 Premium and ’09 models
At the initial stage of the self-diagnostic function, the beep sounds intermittently, the beeper sounds continuously
when any of the following switch inputs are switched from OFF to ON:
Cruise control main, dash lights brightness controller volume ( ), ( ) button, mph km/h switch, parking brake switch,
SEL/RESET switch, SET, RESUME, CANCEL switches, and VSA OFF switch . : ’07 TYPE S and ’08-09 models
When entering the self-diagnostic mode, the beeper sounds five times.
When entering the self-diagnostic mode, all the segments blink five times.
When entering the self-diagnostic mode, the tachometer needle sweeps from the minimum position to maximum
position, then returns to the minimum position.
NOTE:
After the beeper stops sounding and the gauge needle returns to the minimum position, pushing the SEL/RESET
switch starts the Beeper Drive Circuit Check (one beep) and the Gauge Drive Circuit Check again.
The check cannot be started again until the gauge needle returns to the minimum position.
If the needle fails to sweep, or the beeper does not sound, replace the gauge control module (tach).
3 2
2
11
The needle sweeps from the
minimum position to the
maximum position, then return
to the minimum position.
08/08/21 14:35:12 61SNR030_220_0244
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DYNOMITE -2009-
Î
µ
22-249
B
28
LT GRN
MAIN CIRCUIT
INDICATOR DRIVE CIRCUIT
TRUNK
INDICATOR
(LED)
LOW OIL
PRESSURE
INDICATOR
(LED)
PARKING
BRAKE
SWITCH
(Closed:
Lever pulled)LIGHTS-ON
INDICATOR
(LED)
LIGHTS-ON/FOG LIGHT
INDICATOR DIMMING CIRCUIT
DOOR
INDICATOR
(LED)
1FOG LIGHT
INDICATOR
(LED)
BRAKE
SYSTEM
INDICATOR
(LED) *: ’08 09 models
GRN BLK
G401 1 2
ORN 27
BRAKE FLUID
LEVEL SWITCH
(Closed:
Float down)
(Open:
Float up) ORN
CHARGING
SYSTEM
INDICATOR
(LED)
GAUGE CONTROL MODULE (TACH)
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DYNOMITE -2009-
Î
µ
22-255
B
28
LT GRN
MAIN CIRCUIT
INDICATOR DRIVE CIRCUIT
SEAT BELT
REMINDER
INDICATOR
(LED)
LOW OIL
PRESSURE
INDICATOR
(LED)
PARKING
BRAKE
SWITCH
(Closed:
Lever pulled)LIGHTS-ON
INDICATOR
(LED)
1 FOG LIGHT
INDICATOR
(LED)
BRAKE
SYSTEM
INDICATOR
(LED) *: ’08 09 models
GRN BLK
G401 1 2
ORN 27
BRAKE FLUID
LEVEL SWITCH
(Closed:
Float down)
(Open:
Float up) ORN
CHARGING
SYSTEM
INDICATOR
(LED)
GAUGE CONTROL MODULE (TACH)
LIGHTS-ON/FOG LIGHT INDICATOR
DIMMING CIRCUIT
08/08/21 14:35:17 61SNR030_220_0257
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DYNOMITE -2009-