Page 225 of 2893
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7-11
Oil Pan Removal
1. If the engine is already out of the vehicle, go to step 18.
2. Raise the vehicle on the lift.
3. Drain the engine oil (see page 8-10).
4. Remove the front wheels.
5. Remove the splash shield (see step 25 on page 5-5).
6. Separate the stabilizer links (see page 18-25).
7. Separate the knuckles from the lower arms (see step 6 on page 18-21).
8. Remove the steering gearbox bracket. Remove the steering gearbox mounting bolt, the stiffener
mounting bolt, and the stiffener (see step 36 on
page 5-6).
9. Remove the steering gearbox mounting bolt, the stiffener mounting bolt, and the stiffener. Remove
the harness clamp from the front subframe (see
step 38 on page 5-6).
10. A/T model: Remove the bolt securing the automatic transmission fluid (ATF) filter.
11. Install the front leg assembly, the hook, and the wing nut to an A and Reds engine support hanger
(AAR-T1256) onto the 2006 Civic engine hanger
(VSB02C000025). Carefully position the engine
hanger on the vehicle, and attach the hook to the
slotted hole in the support eyelet. Tighten the wing
nut by hand to lift and support the engine/
transmission (see step 47 on page 5-8). 12. Remove the lower torque rod (see step 49 on page
5-8).
13. M/T model: Remove the front mount mounting bolt (see step 50 on page 5-9).
14. Make the appropriate reference line at both sides of the front subframe that line up with the edges on
the body (see step 51 on page 5-9).
15. Loosen the mid-stiffener mounting bolts on both sides(seestep52onpage5-9).
16. Attach the front subframe adapter (VSB02C000016) to the front subframe, and hang the belt of the front
subframe adapter over the front of the subframe.
Secure the belt with its stop, then tighten the wing
nut (see step 53 on page 5-9).
17. Remove the front subframe (see step 55 on page 5-10).
18. Remove the lower torque rod bracket.
(cont’d)
08/08/21 14:32:34 61SNR030_070_0011
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Page 227 of 2893
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7-13
Crankshaft and Piston Removal
1. Remove the engine/transmission (see page 5-3).
2. Remove the transmission: Manual transmission (see page 13-7)
Automatic transmission (see page 14-233)
3. M/T model: Remove the pressure plate (see page 12-19), the clutch disc (see page 12-20), and the
flywheel (see page 12-21).
4. A/T model: Remove the drive plate (see page 14-242).
5. Remove the oil pan (see page 7-11).
6. Remove the oil pump (see page 8-16).
7. Remove the cylinder head (see page 6-38).
8. Remove the baffle plates. 9. Remove the 8 mm bolts in sequence.
10. Remove the bearing cap bolts. To prevent warpage, loosen the bolts in sequence 1/3 turn at a time;
repeat the sequence until all bolts are loosened.
(cont’d)
08/08/21 14:32:35 61SNR030_070_0013
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DYNOMITE -2009-
Page 244 of 2893
µµ
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Oil Seal Installed Height: 0.2 1.2 mm
(0.001 0.047 in.)
7-28Engine Block
Crankshaft Installation (cont’d)
0.2 1.2 mm
(0.001 0.047 in.)
BA
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
25. Measure the distance between the engine block (A) and the crankshaft oil seal (B).
26. Install the baffle plates. 27. Install the oil pump (see page 8-21).
28. Install the oil pan (see page 7-29).
29. Install the cylinder head (see page 6-62).
30. M/T model: Install the flywheel (see page 12-21),
the clutch disc (see page 12-23), and the pressure
plate (see page 12-23).
31. A/T model: Install the drive plate (see page 14-242).
32. Install the transmission: Manual transmission (see page 13-14)
Automatic transmission (see page 14-242)
33. Install the engine assembly (see page 5-13). NOTE: Whenever any crankshaft or connecting rod
bearing is replaced, it is necessary after
reassembly to run the engine at idle speed until it
reaches normal operating temperature, then
continue to running it for about 15 minutes.
08/08/21 14:33:10 61SNR030_070_0028
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Page 245 of 2893
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7-29
Oil Pan Installation
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
1. Remove all of the old liquid gasket from the oil pan mating surfaces, the bolts, and the bolt holes.
2. Clean, and dry the oil pan mating surfaces.
3. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the lower
engine block mating surface, and to the inside edge
of the threaded bolt holes. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
4. Install the oil pan. 5. Tighten the bolts/nuts in three steps. In the final
step, tighten all bolts/nuts, in sequence, to 12 N·m
(1.2 kgf·m, 8.7 lbf·ft). Wipe off the excess liquid
gasket on the each side of crankshaft pulley and the
flywheel/drive plate.
NOTE: Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the oil pan.
6. K20Z2 engine: Install the torque converter cover/ clutch cover.
(cont’d)
Apply liquid gasket
along the broken line.
08/08/21 14:33:11 61SNR030_070_0029
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DYNOMITE -2009-
Page 247 of 2893
7-31
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
19. Raise the vehicle on the lift.
20. Install the lower torque rod, then tighten the newlower torque rod mounting bolts in the numbered
sequence shown (see step 21 on page 5-18).
21. M/T model: Loosely tighten the new front mount mounting bolt (see step 22 on page 5-19).
22. Lower the vehicle on the lift.
23. Remove the engine support hanger and engine hanger adapter.
24. Tighten the upper torque rod mounting bolt (see step 25 on page 5-19).
25. Raise the vehicle on the lift.
26. M/T model: Tighten the front mount mounting bolt (see step 27 on page 5-19).
27. A/T model: Install the bolt securing the automatic transmission fluid (ATF) filter. 28. Install the stiffener, then tighten the steering
gearbox mounting bolt and the stiffener mounting
bolt. Install the harness clamp to the front subframe
(see step 29 on page 5-20).
29. Install the steering gearbox bracket. Install the stiffener, then tighten the steering gearbox
mounting bolt and the stiffener mounting bolt (see
step 32 on page 5-20).
30. Connect the lower arms to the knuckles (see step 9 on page 18-16).
31. Connect the stab ilizer links (see page 18-25).
32. Install the splash shield (see step 40 on page 5-20).
33. Install the front wheels.
34. Refill the engine with engine oil (see step 4 on page 8-10).
08/08/21 14:33:12 61SNR030_070_0031
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Page 248 of 2893
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Special Tools Required
Oil Seal Installed Height: 0.2 1.2 mm(0.008 0.047 in.)
7-32Engine Block
Transmission End Crankshaft Oil Seal Installation - In Car
07749-0010000
07ZAD-PNAA100 0.2 1.2 mm
(0.008 0.047 in.)
B
A
Driver 07749-0010000
Oil seal driver attachment 96 07ZAD-PNAA100 1. Remove the transmission: Manual transmission (see page 13-7)
Automatic transmission (see page 14-233)
2. M/T model: Remove the pressure plate (see page 12-19), the clutch disc (see page 12-20), and the
flywheel (see page 12-21).
3. A/T model: Remove the drive plate (see page 14-242).
4. Clean, and dry the crankshaft oil seal housing.
5. Apply a light coat of new engine oil around the crankshaft oil seal.
6. Apply a light coat of new engine oil to the crankshaft and to the lip of the crankshaft oil seal.
7. Use the driver and the oil seal driver attachment 96 to drive a new oil seal squarely into the engine
block to the specified installed height. 8. Measure the distance between the engine block (A)
and the crankshaft oil seal (B).
9. M/T model: Install the flywheel (see page 12-21), the clutch disc (see page 12-23), and the pressure
plate (see page 12-23).
10. A/T model: Install the drive plate (see page 14-242).
11. Install the transmission: Manual transmission (see page 13-14)
Automatic transmission (see page 14-242)
08/08/21 14:33:12 61SNR030_070_0032
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Page 745 of 2893
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12-3
Component Location Index
O-RINGLOCK PIN
FLYWHEEL
O-RING
ROLL PINS
CLUTCH DISC CLUTCH HOSE
CLUTCH LINE CLUTCH INTERLOCK
SWITCH
CLUTCH MASTER
CYLINDER SEAL
CLUTCH PEDAL
POSITION SWITCH
CLUTCH LINE
RELEASE FORK
CLUTCH ASSIST
SPRING
RELEASE BEARING CLUTCH PEDAL
CLUTCH PEDAL ASSEMBLY
CLUTCH MASTER
CYLINDER
RETAINING CLIP
RESERVOIR HOSE
SLAVE CYLINDER
CRANKSHAFT
PILOT BUSHING
CLUTCH
RESERVOIR
CLUTCH HOSE CLIPS PRESSURE PLATE
CLEVIS PIN
Replace.
Inspection,page 12-21
Replacement, page 12-21
Replace.
Replace.
Inspection and Removal,page 12-20
Installation, page 12-23 Replacement,
page 12-17 Test, page 4-8
Adjustment,
page 12-8
Replace.
Test, page 4-50
Adjustment,page 12-8
Removal, page 12-24
Inspection, page 12-24
Installation, page 12-24 Adjustment,
page 12-8
Replacement, page 12-10
Replacement, page 12-11
Replace.
Replacement, page 12-14
Inspection,
page 12-22
Replacement,
page 12-22
Replace. Inspection
and Removal,
page 12-19
Installation,
page 12-23
08/08/21 14:42:24 61SNR030_120_0005
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DYNOMITE -2009-
Page 746 of 2893
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6-speed Manual Transmission
12-4Clutch
Component Location Index (cont’d)
O-RING
FLYWHEEL
O-RING
ROLL PINS
CLUTCH DISC CLUTCH HOSE
CLUTCH LINE
CLUTCH LINE
RELEASE FORK
CLEVIS
PIN
CRANKSHAFT
PILOT BUSHING CLUTCH PEDAL
CLUTCH MASTER
CYLINDER RESERVOIR HOSE
SLAVE CYLINDER CLUTCH HOSE CLIPSLOCK PIN
CLUTCH INTERLOCK
SWITCH
CLUTCH MASTER
CYLINDER SEAL
CLUTCH PEDAL
POSITION SWITCH
CLUTCH PEDAL ASSEMBLY
RETAINING CLIP CLUTCH ASSIST
SPRING
RELEASE BEARING CLUTCH PEDAL COVER
CLUTCH
RESERVOIR
PRESSURE PLATE
Replace.
Inspection,page 12-21
Replacement, page 12-21
Replace.
Replace.
Inspection and Removal,page 12-20
Installation, page 12-23 Replacement, page 12-17
Inspection,
page 12-22
Replacement, page 12-22 Adjustment, page 12-8
Replacement, page 12-11
Replacement, page 12-15
Replace. Test, page 4-8
Adjustment,
page 12-8
Replace.
Test, page 4-50
Adjustment,page 12-8
Replacement, page 12-10
Replace.
Removal, page 12-24
Inspection, page 12-24
Installation, page 12-24Replacement, page 12-18
Inspectionand Removal,
page 12-19
Installation, page 12-23
08/08/21 14:42:29 61SNR030_120_0006
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DYNOMITE -2009-
