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Special Tools Required
11-32511-325
Fuel Pressure Test Fuel Tank Draining
07406-004000B
07AAJ-S6MA150
Fuel pressure gauge 07406-004000B
Fuel pressure gauge attachment set 07AAJ-S6MA150 1. Relieve the fuel pressure (see page 11-322).
2. Disconnect the quick-connect fitting. Attach the fuel pressure gauge set and the fuel pressure gauge.
3. Start the engine, and let it idle. If the engine starts, go to step 5.
If the engine does not start, go to step 4.
4. Check to see if the fuel pump is running: Listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when the
ignition switch is first turned on.
If the pump runs, go to step 5.
If the pump does not run, do the fuel pump circuit troubleshooting (see page 11- 318).
5. Read the fuel pressure gauge. The pressure should be 330 380 kPa (3.4 3.9 kgf/cm , 48 55 psi).
If the pressure is OK, the test is complete.
If the pressure is out of specification, replace the fuel pressure regulator (see page 11-337) and the
fuel filter (see page 11-337), then recheck the fuel
pressure. 1. Remove the fuel tank unit (see page 11-334).
2. Using a hand pump, a hose, and a container
suitable for fuel, draw the fuel from the fuel tank.
3. Reinstall the fuel tank unit (see page 11-335).
2
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DYNOMITE -2009-
(#'
) Location Retainer
colorLine
diameter
Manufacturer
11-328 Fuel Supply System
Fuel Line/Quick-Connect Fitting Precautions
A
B
F H
I
G A
C
J
K
D
M L
E O
N
The fuel line/quick-connect fittings (A), (B), (C), (D), and
(E) connect the fuel rail (F) to fuel feed hose A (G), fuel
feed hose A to fuel feed hose B (H), fuel feed hose B to
the fuel line (I), the fuel line (J) to the fuel tank unit (K),
the fuel vapor line (L) to the EVAP canister (M) and the
fuel tank vapor recirculation tube (N) to the fuel fill pipe
(O). When removing or installing the fuel feed hose, the
fuel tank unit, or the fuel tank, you need to disconnect
or connect the quick-connect fittings.
Pay attention to the following: The fuel feed hoses, the fuel line, and the quick- connect fittings are not heat-resistant; be careful not
to damage them during welding or other heat-
generating procedures.
The fuel feed hoses, the fuel line, and the quick- connect fittings are not acid-proof; do not touch them
with a shop towel that was used for wiping battery
electrolyte. Replace them if they come in contact with
electrolyte or something similar.
When connecting or disconnecting the fuel feed hoses, the fuel line, and the quick-connect fittings, be
careful not to bend or twist them excessively. Replace
them if they are damaged.
A disconnected quick-connect fitting can be
reconnected, but the retainer on the mating line cannot
be reused once it has been removed from the line.
Replace the retainer when: replacing the fuel rail.
replacing the fuel line.
replacing the fuel pump.
replacing the fuel filter.
replacing the fuel gauge sending unit.
replacing the EVAP purge line.
replacing the EVAP canister.
replacing the fuel tank.
replacing the fuel fill pipe.
it has been removed from the line.
it is damaged.
A Tokai Green 6.3 mm (0.2 in.)
B Tokai Blue green8mm
(0.3 in.)
C Sanoh White 9.5 mm (0.4 in.)
D Sanoh White 12 mm (0.5 in.)
E Tokai Natural 12 mm (0.5 in.)
* : This illustration shows K20Z2 engine.
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DYNOMITE -2009-
Î
Î
Î
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11-331
Fuel Line/Quick-Connect Fitting Installation
A B
B A A
A
B
A
B
A
B
NOTE: Before you work on the fuel lines and fittings,
read the Fuel Line/Quick-Connect Fitting Precautions
(see page 11-328). 1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
replacing the fuel rail.
replacing the fuel feed line.
replacing the fuel pump.
replacing the fuel filter.
replacing the fuel gauge sending unit.
replacing the EVAP purge pipe.
replacing the EVAP canister.
replacing the fuel tank.
replacing the fuel fill pipe.
removing the retainer from the line.
Use the same manufacturer’s retainer and the same size when replacing the retainer (see page
11-328). 3. Before connecting a new fuel tube/quick-connect
fitting assembly (A), remove the old retainer (B)
from the mating line.
(cont’d)
* : This illustration shows K20Z2 engine.
08/08/21 14:30:55 61SNR030_110_0331
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DYNOMITE -2009-
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11-33711-337
Fuel Pressure Regulator
Replacement Fuel Filter Replacement
A
B
C
D A
D B
C D
B
1. Remove the fuel tank unit (see page 11-334).
2. Remove the bracket (A).
3. Remove the ground ring (B).
4. Remove the fuel pressure regulator (C).
5. Install the parts in the reverse order of removal with new O-rings (D) and a new bracket (A). When
installing the fuel tank unit, align the marks on the
unit and the fuel tank (see page 11-335).
NOTE: Coat the O-rings with clean engine oil; do
not use any other oil.
Do not pinch the O-rings during installation. The fuel filter should be replaced when
ever the fuel
pressure drops below the specified value (see page
11-325), after making sure that the fuel pump and the
fuel pressure regulator are OK.
1. Remove the fuel tank unit (see page 11-334).
2. Remove the fuel filter set (A).
3. Check these items before installing the fuel tank unit:
When connecting the wire harness, make sure the connection is secure and the connectors (B)
are firmly locked into place.
When installing the fuel gauge sending unit (C), make sure the connection is secure and the
connector is firmly locked into place. Be careful
not to bend or twist it excessively.
4. Install the parts in the reverse order of removal with new O-rings (D). When installing the fuel tank
unit, align the marks on the unit and the fuel tank
(see page 11-335).
08/08/21 14:31:00 61SNR030_110_0337
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DYNOMITE -2009-
SymptomProbable cause(s) Notes
14-24Automatic Transmission
Symptom Troubleshooting Index (cont’d)
Vehicle does not
accelerate above
50 km/h (31 mph)
Torque converter one-way clutch
defective
Replace the torque converter.
Vibrationinall
shift lever
positions Drive plate defective or transmission
misassembled
Check for a misinstalled/damaged drive plate.
Check that the idle rpm in gear is the specified
idle speed. If the idle speed is correct, adjust the
engine and the transmission mounts.
Shift lever does
not operate
smoothly 1.
2.
3.Transmission range switch
defective or out of adjustment
Shift cable broken or out of
adjustment
Connection between the shift
cable and transmission or body is
worn Check for a stored DTC, and check for loose
connectors.
Inspect the transmission range switch for
operation.
Check for a loose shift cable at the shift lever and
the selector control lever.
Transmission does
not shift into P 1.
2.
3.Shift cable broken or out of
adjustment
Connection between the shift
cable and transmission or body is
worn
Park mechanism defective Check for a loose shift cable at the shift lever and
the selector control lever.
Check the park pawl spring installation and the
park lever spring installation. If installation is
incorrect, install the spring correctly. Make sure
that the park lever stop is not installed upside
down. Check the distance between the park pawl
shaft and the park lever roller pin. If the distance
is out of tolerance, select and install the
appropriate park lever stop.
Torque converter
clutch does not
disengage 1.
2.
3.
4.
5.Shift solenoid valve E defective
A/T clutch pressure control
solenoid valve A defective
Torque converter clutch piston
defective
Lock-up shift valve defective
Lock-up control valve defective Check for a stored DTC, and check for loose
connectors.
Inspect shift solenoid valve E for seizure, and the
O-rings for wear and damage.
Inspect the A/T clutch pressure control solenoid
valve filter/gasket and the O-rings for wear and
damage, and inspect the solenoid valves for
seizure.
Replace the torque converter.
Check the lock-up control valve in the main valve
body for free movement, and check the lock-up
control valve spring for wear and damage.
Check the lock-up shift valve in the regulator
valve body for free movement, and check the
lock-up shift valve spring for wear and damage.
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DYNOMITE -2009-
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Hydraulic Flow
Distribution of Hydraulic Pressure
Hydraulic Pressure at the Port for use in the hydraulic circuitPortNo. Hydraulic Pressure Port
No.Hydraulic Pressure
14-57
As the engine turns, the ATF pump starts to operate. Automatic transmission fluid (ATF) is drawn through the ATF
strainer (filter) and discharged into the hydraulic circuit. Then, ATF flowing from the ATF pump becomes line pressure
that is regulated by the regulator valve. Torque converter pressure from the regulator valve enters the torque
converter through the lock-up shift valve, and it is discharged from the torque converter. The torque converter check
valve prevents torque converter pressure from rising.
The PCM switches shift solenoid valves ON and OFF. The shift solenoid valve intercepts line pressure from the ATF
pump via the manual valve when the shift solenoid valve is OFF. When the shift solenoid valve is turned ON by the
PCM, line pressure changes to shift solenoid valve pressure at the shift solenoid valve, then the shift solenoid valve
pressure flows to the shift valve. Applying shift solenoid pressure to the shift valves moves the position of the shift
valve, and switches the port of the hydraulic circuit. The PCM also controls A/T clutch pressure control solenoid valves
A, B, and C. The A/T clutch pressure control solenoid valves regulate hydraulic pressure, and applies pressure to the
clutches to engage smoothly. The clutches receive optimum clutch pressure which is regulated by the A/T clutch
pressure control solenoid valves for comfortable driving and shifting under all conditions.
1 Line SB Shift solenoid valve B
3 Line SC Shift solenoid valve C
3’ Line SD Shift solenoid valve D 4 Line SE Shift solenoid valve E
4’ Line 10 1st clutch
4’’ Line 20 2nd clutch 7 Line 30 3rd clutch
1A 40 4th clutch 1B 50 5th clutch
3A 55 A/T clutch pressure control solenoid valve A 3B 55’ A/T clutch pressure control solenoid valve A
3C 56 A/T clutch pressure control solenoid valve B
5A 57 A/T clutch pressure control solenoid valve C 5B 90 Torque converter
5C 91 Torque converter
5D 92 Torque converter 5E 93 ATF cooler5F 94 Torque converter
5G A/T clutch pressure control solenoid valve B 95 Lubrication 5H A/T clutch pressure control solenoid valve C 96 Torque converter 5J A/T clutch pressure control solenoid valve C 97 Torque converter
5K A/T clutch pressure control solenoid valve C 99 Suction 5L A/T clutch pressure control solenoid valve C X Drain
5N A/T clutch pressure control solenoid valve C HX High position drain
SA Shift solenoid valve A AX Air drain
(cont’d)
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve A
Line or A/T clutch pressure control solenoid valve B
Line or A/T clutch pressure control solenoid valve A or
B
08/08/21 14:38:29 61SNR030_140_0059
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DYNOMITE -2009-
17-70EPS Components
Steering Gearbox Removal and Installation (cont’d)
A
B
A
12x1.25mm A
14x1.5mm
A
14x1.5mm
31. A/T: Remove the ATF filter mounting bolt (A), then open the ATF cooler hose clamp (B) on the front
subframe.
32. M/T: Remove the front engine mounting bolt (A). 33. Remove the front subframe front mounting bolts
(A) from the right and left sides of the vehicle.
34. Remove the front subframe rear mounting bolts (A) from the right and left sides of the vehicle.
35. Lower the front subframe and steering gearbox as an assembly by lowering the jack slowly.
Replace. Replace. Replace.
Replace.
08/08/21 14:55:13 61SNR030_170_0071
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DYNOMITE -2009-
17-74EPS Components
Steering Gearbox Removal and Installation (cont’d)
A
14x1.5mm
103 N·m
(10.5 kgf·m,
75.9 lbf·ft)
A
14x1.5mm
103 N·m
(10.5 kgf·m,
75.9 lbf·ft) B
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
A
B A
6x1.0mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
11. Install the new front subframe rear mounting bolts
(A), and tighten them to the specified torque.
12. Install the new front subframe front mounting bolts (A), and tighten them to the specified torque. 13. M/T: Install the new nut (A) and the new front
engine mounting bolt (B), and tighten the mounting
bolt to the specified torque.
14. A/T: Install the ATF filter mounting bolt (A), then clamp the ATF cooler hose with the clamp (B).
Replace.
Replace. Replace.
Replace.
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DYNOMITE -2009-