Page 163 of 2893
6-19
A
B A
B
11. Remove the ground cable (A), then remove the side
engine mount bracket (B).
12. Remove the side engine mount bracket. 13. Remove the cam chain case (A), then remove the
CKP pulse plate (B).
14. Loosely install the crankshaft pulley.
15. Turn the crankshaft counterclockwise to compress the auto-tensioner.
(cont’d)
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Page 165 of 2893

(#'
)
Special Tools Required
6-21
Cam Chain Installation
A
B
C A
B B
D
C A
B A
Camshaft lock pin set 07AAB-RWCA120
NOTE: Keep the cam chain away from magnetic fields.
Before doing this procedure, check that the variable valve timing control (VTC) actuator is locked by
turning the VTC actuator counterclockwise. If not
locked, turn the VTC actuator clockwise until it stops,
then recheck it. If it is still not locked, replace the VTC
actuator.
1. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with
the pointer (B) on the engine block.
2. Set the camshafts to TDC. The punch mark (A) on the VTC actuator and the punch mark (B) on the
exhaust camshaft sprocket should be at the top.
Align the TDC marks (C) on the VTC actuator and
the exhaust camshaft sprocket. 3. To hold the intake camshaft, insert a camshaft lock
pin (07AAB-RWCA120) (A) into the maintenance
hole in camshaft position (CMP) pulse plate A (B)
and through No. 5 rocker shaft holder (C).
4. To hold the exhaust camshaft, insert a camshaft lock pin (A) into the maintenance hole in CMP pulse
plate B (D) and through No. 5 rocker shaft holder
(C).
5. Install the cam chain on the crankshaft sprocket with the colored link plate (A) aligned with the mark
(B) on the crankshaft sprocket.
(cont’d)
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Page 168 of 2893

6-24
Cylinder Head
Cam Chain Installation (cont’d)
A
B
B
A
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A B
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) D B
C
16. Clean, and dry the chain case mating surfaces.
17. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
18. Apply liquid gasket to the engine block upper surface contact areas (A) on the chain case and
lower block upper surface contact areas (B) on the
chain case.
19. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan
mating surface of the chain case, and to the inside
edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 20. Install the new O-ring (A) on the chain case. Set the
edge of the chain case (B) to the edge of the oil pan
(C), then install the chain case on the engine block
(D). Wipe off the excess liquid gasket on the oil pan
and chain case mating surface.
NOTE: When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface.
Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case.
Apply liquid gasket
along the broken line.
Apply liquid gasket
along the broken line.
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Page 169 of 2893
Î
M/T model
A/T model
6-25
10x1.25mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
D
A C
B
6x1.0mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft) A
A
21. Install the side engine mount bracket.
22. Install the side engine mount bracket (A), then loosely tighten the new bolt and nut (B), and
loosely tighten the bolt (C).
23. Install the ground cable (D).
24. Remove the air cleaner assembly (see page 11-345). 25. Loosen the transmission mounting bolt and nuts
(A).
(cont’d)
Replace.
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Page 170 of 2893
6-26Cylinder Head
Cam Chain Installation (cont’d)
A
A 12x1.25mm
72 N·m
(7.3 kgf·m, 52 lbf·ft)
14x1.5mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
26. Raise the vehicle on the lift.
27. Loosen the lower torque rod mounting bolt (A).
28. M/T model: Loosen the front mount mounting
bolt (A). 29. Lower the vehicle on the lift.
30. Tighten the side engine mount mounting bolts and
nut.
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Page 174 of 2893

Installation
6-30Cylinder Head
Auto-tensioner Removal and Installation (cont’d)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
1. Install the auto-tensioner.
2. Remove the 1.2 mm (0.05 in.) diameter pin or lockpin (P/N 14511-PNA-003) from the auto-tensioner.
3. Remove all of the old liquid gasket from the chain case cover mating surfaces, the bolts, and the bolt
holes.
4. Clean, and dry the chain case cover mating surfaces. 5. Apply liquid gasket, P/N 08717-0004, 08718-0001,
08718-0003, or 08718-0009, evenly to the chain
case mating surface of the chain case cover, and to
the inside edge of the threaded bolt holes. Install
the component within 5 minutes of applying the
liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
6. Install the chain case cover. NOTE: Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case cover.
Apply liquid gasket
along the broken line.
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Page 175 of 2893
(#'
)
µ µ
µµ
Special Tools Required
Oil Seal Installed Height:
33.0 33.7 mm (1.30 1.33 in.)
6-31
Chain Case Oil Seal Installation
07749-0010000
07746-0010400 33.0 33.7 mm
(1.30 1.33 in.)
A
B
Driver 07749-0010000
Attachment, 52 x 55 mm 07746-0010400 1. Apply light coat of new engine oil around the chain case oil seal.
2. Apply light coat of new engine oil to the lip of the chain case oil seal.
3. Use the driver and the attachment, 52 x 55 mm to drive a new oil seal squarely into the chain case to
the specified installed height. 4. Measure the distance between the chain case
surface (A) and the oil seal (B).
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Page 176 of 2893

(#'
") Tensioner Rod Length
Service Limit: 13.5 mm (0.53 in.)
6-32
Cylinder Head
Cam Chain Inspection
13.5 mm (0.53 in.)
1. Remove the right front wheels.
2. Remove the splash shield (see step 25 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Remove the cylinder head cover (see page 6-36).
5. Set the No. 1 piston at top dead center (TDC). The
punch mark on the variable valve timing control
(VTC) actuator and the punch mark on the exhaust
camshaft sprocket should be at the top. Align the
TDC marks on the VTC actuator and the exhaust
camshaft sprocket (see step 5 on page 6-18).
6. Disconnect the crankshaft position (CKP) sensor connector and the VTC oil control solenoid valve
connector, and remove the harness clamps (see
step 6 on page 6-18).
7. Remove the VTC oil control solenoid valve (see page 11-294).
8. Remove the crankshaft pulley (see page 6-16).
9. Support the engine with a jack and a wood block under the oil pan.
10. Remove the upper torque rod (see step 10 on page 6-18).
11. Remove the ground cable, then remove the side engine mount bracket (see step 11 on page 6-19).
12. Remove the side engine mount bracket (see step 12 on page 6-19).
13. Remove the cam chain case (see step 13 on page 6-19). 14. Measure the tensioner rod length between the
tensioner body and bottom of the flat surface
section on the tensioner rod. If the length is more
than the service limit, replace the cam chain and
the oil pump chain.
15. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal
(see page 6-31).
16. Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.
17. Clean, and dry the chain case mating surfaces.
18. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket(seestep17onpage6-24).
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
19. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 18 on page 6-24).
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