2005 VOLVO S40 engine

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VOLVO S40
Chapter 10 - Maintenance and servicing
pg. 145 Maintenance and servicing
Volvo maintenance146
Maintaining your car147
Hood and engine compartment148
Oils and fluids149
Wiper blades152
Battery153
Bulbs155
Replacing front bulbs156
Replacing tail light bulbs159
Replacing interior bulbs160
Fuses161
pg. 146 Volvo maintenance
Volvo maintenance
Volvo advises you to follow the maintenance program outlined in the Warranty and Service Records Information
booklet. This maintenance program contains inspections and services necessary for the proper function of your vehicle.
The maintenance services contain several checks that require special tools and training, and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time-tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act - U.S
The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to
assure the proper servicing and function of the components that control emissions. These services, which are listed in
the "Warranty and Service Records Information" booklet, are not covered by the warranty. You will be required to pay
for labor and material used.
Maintenance
Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications.
The maintenance procedures outlined in the Warranty and Service Records Information booklet, many of which will
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positively affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for
vehicle emission maintenance be retained in case questions arise concerning maintenance. Inspection and maintenance
should also be performed anytime a malfunction is observed or suspected.
Applicable warranties - U.S/Canada
In accordance with applicable U.S. and Canadian regulations, the following list of warranties is provided.
New Vehicle Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the federal warranties; other warranties are provided as required by state/provincial law. Refer to your
separate Warranty and Service Records Information booklet for detailed information concerning each of the warranties.
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information
booklet provides a comprehensive periodic maintenance schedule up to 150,000 miles (240,000 km) of vehicle
maintenance. The schedule includes components that affect vehicle emissions. This page describes some of the
emission-related components.
Vehicle Event Data
Your vehicle's driving and safety systems employ computers that monitor, and share with each other, information
about your vehicle's operation. One or more of these computers may store what they monitor, either during normal
vehicle operation or in a crash or near-crash event. Stored information may be read and used by:
Volvo Car Corporation
service and repair facilities
law enforcement or government agencies
others who may assert a legal right to know, or who obtain your consent to know such information.
pg. 147 Maintaining your car
Owner maintenance
Periodic maintenance requirements and intervals are described in your vehicle's Warranty and Service Records
Information booklet.
The following points can be carried out between the normally scheduled maintenance services.
Each time the car is refueled:
Check the engine oil level
Clean the windshield, windshield wipers, headlights, and tail lights
Monthly:
Check cold tire pressure in all tires. Inspect the tires for wear.
Check that engine coolant and other fluid levels are between the indicated "min" and "max" markings.
Clean interior glass surfaces with a glass cleaner and soft paper towels.
Wipe driver information displays with a soft cloth.
Visually inspect battery terminals for corrosion. Corrosion may indicate a loose terminal connector, or a battery near
the end of its useful service life. Consult your Volvo retailer for additional information.
As needed:
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Wash the car, including the undercarriage, to reduce wear that can be caused by a buildup of dirt, and corrosion that
can be caused by salt residues.
Clean leaves and twigs from air intake vents at the base of the windshield, and from other places where they may
collect.
NOTE:
Complete service information for qualified technicians is available online for purchase or subscription at
www.volvotechinfo.com
.
pg. 148 Hood and engine compartment
Hood and engine compartment
Opening the hood
To open the hood:
Pull the lever located under the left side of the dash to release the hood lock.
Lift the hood slightly.
Press up the release control located under the front edge of the hood (at the center) up to the right, and lift the hood.
WARNING!
Check that the hood locks engage properly when closed.
Engine compartment
1. Cooling system expansion tank
2. Power steering fluid reservoir
3. Dipstick - engine oil
4. Radiator
5. Cooling fan
6. Washer fluid reservoir
7. Engine oil filler cap
8. Brake/clutch fluid reservoir
9. Battery
10. Relay/fuse box
11. Air cleaner
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WARNING!
The cooling fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
pg. 149 Oils and fluids
Changing engine oil and oil filter
Refer to the Warranty and Service Records Information booklet for information on the oil change intervals. See page
187 for oil specifications.
Volvo does not recommend the use of oil additives.
Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult your Volvo retailer.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to
the first scheduled maintenance service.
CAUTION!
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Always add oil of the same type and viscosity as already used.
The car should be parked on a level surface when the oil is checked.
Location of dipstick and oil filler cap
If the engine is warm , wait for at least 10-15 minutes after the engine has been switched off before checking the oil.
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Checking the oil
1. Pull out the dipstick and wipe it with a lint-free rag.
2. Reinsert the dipstick, pull it out, and check the oil level.
3. Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal operating temperature.
5. Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the
level is near the Max mark.CAUTION!
Never fill oil above the MAX mark. This could cause an increase in oil consumption.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
pg. 150 Oils and fluids
Washer fluid reservoir
Washer fluid
The washer fluid reservoir is located in the engine compartment and holds approximately 6.8 US qts (6.5 liters).
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
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Coolant reservoir
Coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze). CAUTION!
The cooling system must always be kept filled to the correct level, and the level must be between the MIN and
MAX marks. If it is not kept filled, there can be high local temperatures in the engine which could result in damage.
Different types of antifreeze/coolant may not be mixed. Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
If it is necessary to top off the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
over-pressure dissipates.
pg. 151 Oils and fluids
Brake fluid reservoir
Brake fluid
The brake fluid should always be between the MIN and MAX marks on the side of the reservoir. Check, without
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Driving habits and conditions, climate, the number of starts, etc. all affect the service life and function of the battery.
In order for your battery to perform satisfactorily, keep the following in mind:
Check the fluid level in each cell in the battery every 24 months or every 15,0001 miles (24,000 km), whichever is
sooner. The fluid should be at the level shown in the illustration above (A). Do not overfill.
Use a screw driver to open the caps and a flashlight to inspect the level.
If necessary, add distilled water. The level should never be above the indicator (A).
The fluid level should be checked if the battery has been recharged.
After inspection, be sure the cap over each battery cell is securely in place.
Check that the battery cables are correctly connected and properly tightened.
Never disconnect the battery when the engine is running, for example when changing the battery.
The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.
1. More frequently in warm climates.
WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
pg. 154 Battery
Battery replacement
1. Switch off the ignition and remove the key.
2. Unscrew the cover over the battery.
3. Wait at least 5 minutes after switching off the ignition before disconnecting the battery so that all information in the
vehicle's electrical system can be stored in the control modules.
4. Remove the cover and unscrew the front side of the battery box using a screwdriver.
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VOLVO S40
Chapter 12 - Specifications
pg. 183 Specifications
Label information184
Dimensions and weights185
Fuel, oils, and fluids186
Engine oil187
Engine specifications188
Electrical system189
Three-way catalytic converter190
Volvo programs191
pg. 184 Label information
1. Vacuum hose routing (underside of hood)
2. Model plate
Vehicle Identification Number (VIN).
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