2005 VOLVO S40 engine

AWD Turbo: 2200 lbs1000 kg
Curb weight FWD: 3170 - 3295 lbs
AWD: 3400 - 3460 lbs1446 - 1505 kg
1552 - 1579
Max. roof load All models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes) All models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes) All models: 2000 lbsAll models: 900 kg
Max. tongue weight All models: 165 lbsAll models: 75 kg
1. FWD = Front Wheel Drive
2. AWD = All Wheel Drive
CAUTION!
The maximum permissible axle loads and/or the gross vehicle weight must not be exceeded.
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 186 Fuel, oils, and fluids
Specifications and capacities
Category Specification Capacity
Fuel tank Octane rating: Unleaded premium gasoline with
an octane rating AKI of 91, or above. The
minimum octane requirement is AKI 87 (RON
91). 15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14.5 US gallons (55 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
See page 184
for the location of the VIN plate.
Engine oil
(with filter
replacement) See page 187
for information on engine oil
specifications. 6.1 US quarts (5.8 liters)
Automatic
transmission
oil JWS
8.19 US quarts (7.75 liters)
Manual
transmission
oil MTF 97309-10
2.2 US quarts (2.1 liters) - non-turbo models
2.1 US quarts (2.0 liters) - turbo models
Coolant Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze) 9 US quarts (8.5 liters) - models with automatic
transmission
8.5 US quarts (8.0 liters) - models with manual
transmission
Brake fluid DOT 4+ boiling point >536°F (280°C), P/N
9437433 0.63 US quarts (0.6 liters)
Power
steering
fluid WSS M2C204-A or equivalent
1.3 US quarts (1.2 liters) - system and reservoir
combined
Washer fluid Use washer fluid solvent in cold weather
6.8 US quarts (6.5 liters)
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reservoirconditions.
Air
conditioning
systemRefrigerant - R134a
1.2 lbs. (530 grams)
pg. 187 Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy
Conserving. Your Volvo has been certified to standards using ILSAC oil specification GF-2 5W -30. Volvo
recommends use of oil with a quality rating equal to or higher than ILSAC GF-2. Equivalent and better oils include
ACEA A1, API SJ, SJ/CF, and SJ/Energy conserving. Lower quality oils may not offer the same fuel economy, engine
performance, or engine protection.
Volvo Cars recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE: Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at
customer request, at additional charge. Please consult your Volvo retailer.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as SAE 10W -30. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
American Petroleum Institute (API) symbol
Extreme engine operation
Synthetic oils meeting SAE 10W -30 and complying with oil quality requirements are recommended for driving in
areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
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driving in mountainous areas.
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 188 Engine specifications
Engine designation B5244S4 B5244S7B5254T3
Output
kW/rps 125/100 125/100162/83
hp/rpm 168/6000 168/6000218/5000
Torque
Nm/rps 230/73 230/73320/25-80
ft. lbs./rpm 166/4400 166/4400236/1500-4800
No. of cylinders 5 55
Displacement (liters/cubic
inches) 2.44/148.6
2.44/148.62.52/153.8
Bore (mm/in.) 83/3.27 83/3.2783/3.27
Stroke (mm/in.) 90/3.54 90/3.5493.2/3.67
Compression ratio 10.3:1 10.3:19.0:1
Spark plugs
type Volvo kit no. 30650843 Volvo kit no. 30650843Volvo kit no.
30650379
gap inches/mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm
0.027in./0.7mm
tightening torque ft. lbs./Nm 22.5 ft. lbs./30 Nm 22.5 ft. lbs./30 Nm22.5 ft. lbs./30 Nm
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 189 Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Bulbs
Please refer to page 155
for a list of the bulbs used in your car.
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Battery
Voltage12 V12 V12 V
Cold start capacity (CCA) 520 A600 A*700 A**
Reserve capacity (RC) 100 min120 min150 min
If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the
original (see the decal on the battery).
* Cars equipped with the High Performance audio system
** Cars equipped with the Premium Sound audio system and/or the Volvo Navigation system
Generator
1 maximum current 120/150 A
Starter motor output 1.4/1.9 kW
1. Dependent on engine type
pg. 190 Three-way catalytic converter
Three-way catalytic converter - general information
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection settings or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 191 Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment. If you have misplaced your package, dial:
In the U.S.A. 1-800-638-6586 (1-800-63-VOLVO)
In Canada: 1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence
(A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing
exams, each technician must also have worked in the field for two or more years before a certificate is issued. These
professional technicians are best able to analyze vehicle problems and perform the necessary maintenance procedures
to keep your Volvo at peak operating condition.
pg. 192
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Brake fluid151
Bulbs155
C
Capacities, fluids186
Catalytic converter, three-way190
CD changer179
CD player177
Central locking system, remote controls88
Changing a tire135
Changing oil149
Charge air cooler188
Child restraint anchorages35
Child safety32
Clock setting button38
Cold weather precautions99
Collision status30
Collisions, driving after30
Compact disc care177
Compass in rearview mirror57
Coolant150
Courtesy lighting81
Cruise control49
D
Dimensions185
Disabling the passenger's side front airbag19
Display, instrument panel38
Dolby Surround Pro Logic II172
Door mirrors58
Door open warning42
Driving after a collision30
DSTC44
E
Economical driving98
Electrical current - conserving99
Electrical system189
Electronic Brake Force Distribution (EBD)112
Emergency Brake Assistance - EBA113
Engine compartment148
Engine oil, changing149
Engine specifications188
Environment3
Equalizer, audio system172
F
Federal Clean Air Act146
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Floor mats104
Floor mats, cleaning142
Front airbags17
Front fog light, replacing158
Front fog lights (option)45
Front seats, manual adjustment78
Front seats, power79
Fuel filler cap2
Fuel filler door2, 102
Fuel gauge38
Fuel requirements101
Fuel system188
Fuel tank capacity102
Fuse box in the passenger compartment, accessing163
Fuses161
Fuses in the engine compartment162
Fuses in the passenger compartment164
G
Gasoline101
Geartronic (manual shifting)108
Generator189
Generator warning light41
Glossary of tire terminology129
Glove compartment83
Glove compartment, locking93
Grocery bag holder (option)86
H
Hazard warning flashers53
Head restraints, rear seat84
Headlight flasher47
Headlight housing, removing156
Headlight washers51
Headlights45
High beam bulb, replacing157
High beam indicator38
High beams47
High/low beam headlights45
Home safe lighting47, 62
Hood, opening148
I
Ignition switch106
Immobilizer88, 104
Indicator and warning symbols38
Inflatable Curtain26
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Safety system warning light22, 41
Seat belt maintenance16
Seat belt reminder16, 41
Seat belts14
SEE MANUAL43
SERVICE REQUIRED43
Shiftlock2
Side impact protection (SIPS) airbags25
Side marker light, replacing158
Speedometer38
Spin control - SC113
SRS warning light22
Stability44
Stability system113
Stability system STC or DSTC44
Start inhibitor (immobilizer)88
Starting the vehicle104
Station formats176
STC44, 113
Steering wheel adjustment53
Steering wheel keypad, audio system170
Steering wheel lock106
Stone chips, paint touch-up143
STOP ENGINE43
STOP SAFELY43
Storage compartments82
Subwoofer172
Sunroof (moonroof)59
Supplemental Restraint System - SRS17
T
Tachometer38
Tail light bulb holder, removing159
Technician certification191
Temperature gauge38
Three-way catalytic converter190
TIME FOR REGULAR SERVICE43
Tire inflation pressure tables127
Tires, changing135
Tires, general information124
Traction control - TC113
Transmission, automatic108
Tread wear indicator124
Trip computer47
Trip odometer38
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trunk and glove compartment for e.g. valet parking or when the car is brought to the retailer for service.
With the valet locking function activated:
The vehicle's doors can be locked or unlocked
The engine can be started
The glove compartment cannot be unlocked
Access to the trunk is blocked (the trunk lid cannot be unlocked or opened, and the rear seat backrests are locked in
the upright position)
To activate the valet locking function:
1. Remove the key blade from the remote control
2. Turn the key blade 180° clockwise in the glove compartment lock to activate the function. (A message appears in
the information display.)
3. Turn the key blade 180° clockwise in the lock cylinders located near the backrest catches on the upper outboard
sections of the backrests to lock the backrests in the upright position. Both locks must be locked to completely block
access to the trunk from inside the car.
4. Give the parking attendant or service personnel only the remote control (with the key blade removed) Turn the key
blade 180° counterclockwise in the glove compartment lock and the backrest locks to deactivate valet locking.
SUPPLEMENT - ACCESSORY 18-INCH TIRE PRESSURES
Tire inflation pressures
The tables below show recommended tire inflation pressures for 18-inch tires you may have purchased as an accessory
from your authorized Volvo retailer. If your vehicle is equipped with factory-installed tires, see your vehicle's tire
inflation placard located on the driver's door pillar. See additional guidance in your owner's manual.
Tire size Cold tire pressure for vehicle loads up to 800 lbs (365 kg)a.
Front Rear
215/45R18 93W Extra load 36 psi / 250 kPa 36 psi / 250 kPa
Speed rating
The speed rating "W" translates to 168 mph (270 km/h). Tire size Cold tire pressure for vehicle loads up to 495 lbs (225 kg)a.
Front Rear
215/45R18 93W Extra load 35 psi / 240 kPa 32 psi / 220 kPa
Load rating
The load rating "93" translates to 1433 lbs (550 kg).
a. These weights include the weight of all occupants of the car, plus cargo.
SUPPLEMENT - SAFETY - AIRBAG LABELS
Page 23 of your owner's manual shows outdated airbag labels. This supplement shows the correct positions and text of
airbag warning labels located on your vehicle's dashboard and sun visors.
This supplement belongs together with your owner's manual. See the Safety section of your owner's manual for
additional information about airbags and child safety.
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