2005 TOYOTA AVENSIS manifold belt

141NE−01
A93837
To
Turbocharger
Air Hose No. 2
A93406
SST
14 −90−
ENGINE MECHANICAL VALVE CLEARANCE (1CD−FTV)(From September,
2003)
AVENSIS Supplement (RM1045E)
VALVE CLEARANCE (1CD −FTV)(From September, 2003)
ADJUSTMENT
NOTICE:
S Before removing the injection pipes, clean them up with a soft brush and compressed air.
S After removing the injection pipes, cover the supply pump, common rail and injector mounting
area of the cylinder head cover with vinyl tape to prevent dust from being introduced.
S After removing the cylinder head cover, protect the injector inlet with a vinyl or plastic bag to
prevent foreign objects from being introduced.
HINT:
Inspect and adjust the valve clearance after the engine becomes cold.
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE ENGINE COVER SUB −ASSY NO.1
(a) Remove the 5 nuts, then remove the engine cover.
7. REMOVE BATTERY
8. REMOVE AIR TUBE NO.1
(a) Disconnect the vacuum hoses and connectors.
(b) Loosen the 2 hose clamps.
(c) Remove the 3 bolts and nut, then detach the air tube No.1.
9. REMOVE TIMING BELT NO.2 COVER (See page 14 −138)
10. REMOVE FUEL PIPE NO.3 (See page 14 −108)
SST 09023 −12700
11. REMOVE INJECTION PIPE SUB −ASSY NO.1
(a) Remove the 2 upper injection pipe clamps from the intake
manifold.
(b) Using SST, remove the injection pipe from the common
rail side.
SST 09023 −12700
(c) Using SST, remove the injection pipe from the injector
side.
SST 09023 −12700
(d) After removing the fuel pipe, in order to prevent dust or foreign objects from being introduced, cover the common
rail with vinyl tape and protect the injector inlet with a vinyl
or plastic bag.

A83481
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (2AZ −FSE)
14 −83
AVENSIS Supplement (RM1045E)
(i) Install the water by −pass pipe with a bolt.
Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
64. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
65. INSTALL CAMSHAFT (See page 14 −64)
66. INSTALL NO.2 CAMSHAFT (See page 14 −64)
67. INSTALL EXHAUST MANIFOLD CONVERTER SUB −ASSY (See page 14 −23)
68. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1 (See page 14 −23)
69. INSTALL INTAKE MANIFOLD (See page 11 −13)
70. INSTALL THROTTLE BODY ASSY (See page 10 −8)
71. INSTALL AIR CLEANER ASSEMBLY WITH HOSE (See page 14 −23)
72. INSTALL BATTERY
Torque:
5.0 N
m (51 kgf
cm, 44 in.
lbf) for Bolt
3.5 N
m (36 kgf
cm, 31 in.
lbf) for Nut
73. INSTALL CHAIN VIBRATION DAMPER NO.1 (See page 14 −45)
74. INSTALL CHAIN SUB −ASSY (See page 14 −45)
75. INSTALL TIMING CHAIN GUIDE (See page 14 −45)
76. INSTALL CHAIN TENSIONER SLIPPER (See page 14 −45)
77. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14 −45)
78. INSTALL TIMING CHAIN OR BELT COVER SUB −ASSY (See page 14 −45)
79. INSTALL V −RIBBED BELT TENSIONER ASSY (See page 14 −45)
80. INSTALL OIL PAN SUB −ASSY (See page 14 −45)
81. INSTALL CRANKSHAFT POSITION SENSOR (See page 14 −45)
82. INSTALL CRANKSHAFT PULLEY (See page 14 −45)
SST 09213 −54015 (91651 −60855), 09330 −00021
83. INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14 −45)
84. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
Torque: 52 N
m (530 kgf
cm, 38 ft
lbf)
85. INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14 −45)
86. INSTALL CYLINDER HEAD COVER SUB −ASSY (See page 14 −45)
87. INSTALL COOLER BRACKET (LHD STEERING POSITION TYPE)
Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
88. INSTALL ENGINE SERVICE COVER BRACKET RH (RHD STEERING POSITION TYPE) Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
89. INSTALL OIL RESERVOIR BRACKET NO.1 Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
90. INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD STEERING POSITION TYPE)
91. INSTALL RETURN TUBE SUB −ASSY
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
92. INSTALL IGNITION COIL ASSY
Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
93. INSTALL FUEL PUMP ASSY (See page 11 −24)

A93078
12 (122, 9.0)
60 (607, 44)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partV−ribbed Belt
Tensioner Assy
Oil Level Gage
Sub−assy
Exhaust Manifold Insulator
zGasket
37 (378, 27)
x5
Manifold Stay No. 1
44 (449, 32)
Exhaust Manifold Converter Sub−assy
Manifold Stay No. 2
44 (449, 32)
zO−ring
Oil Level Gage Guide
12 (122, 9.0)
12 (122, 9.0)
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−77
AVENSIS Supplement (RM1045E)

A64059
A64060
A76720
A76721
A76722
(a)
(b)
(b)
(b)(b) 14–18
– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
80. REMOVE V–RIBBED BELT TENSIONER ASSY
(a) Remove the bolt, nut and V–ribbed belt tensioner.
81. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 3 bolts and transverse engine mounting
bracket.
82. REMOVE MANIFOLD STAY
(a) Remove the 3 bolts and manifold stay.
83. REMOVE MANIFOLD STAY NO.2
(a) Remove the 3 bolts and manifold stay.
84. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.1
(a) Disconnect the heated oxygen sensor connector.
(b) Remove the 3 bolts and nut, then remove the exhaust
manifold heat insulator.