2005 TOYOTA AVENSIS window

B62438
Adhesive
Adhesive
B66982
w/ Power Window
w/o Power Window
B66983
75±28
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(c) Engage the door lock with the release plate of the handle,
and then set it to the door panel.
NOTICE:
Make sure that the release plate of the frame is securely en-
gaged with the door lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) Using a torx socket wrench (T30), install the door lock with
the 3 screws.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(f) Connect the door lock connector.
26. INSTALL REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
window regulator.
(b) Install the window regulator with the 4 bolts.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:
Be careful not to drop the window regulator as this may
cause deformation.
(c) Connect the window regulator connector.

B66980
B69209
B65138
1
2
3
B61450
±
ENGINE HOOD/DOOR REAR DOOR
75±29
AVENSIS REPAIR MANUAL (RM1018E)
27.INSTALL REAR DOOR GLASS SUB±ASSY LH
NOTICE:
Be careful not to drop the glass as this may cause deformation.
(a)Install the door glass into the door panel.
HINT:
Insert a shop rag inside the door panel to prevent the door glass from b\
eing scratched.
28.INSTALL REAR DOOR QUARTER WINDOW GLASSLH
(a)Install the quarter window weatherstrip on the glass.
NOTICE:
Do not damage the glass.
(b)Install the door lock link silencer.
(c)Install the quarter window glass with the weatherstrip installed in the direction indicated by the arrow in the il-
lustration.
29.INSTALL REAR DOOR WINDOW DIVISION BAR SUB±ASSY LH
(a)Insert the division bar to the door panel and then rotate it by 90 
as shown in the illustration.
(b)Mount the door glass to the window regulator.
(c)Install the division bar with the 2 bolts and screw. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(d)Install the glass run.
(e)Reset the power window motor (See page 70±13).
(f) Inspect operation of the power window.
HINT:
When the installation point of the door glass does not match,
adjust the window regulator position in manual operation.
(1) Connect the power window switch to the wire har-ness and turn the ignition switch ON.

B66979
Butyl Tape

B70387
30
12
Front
Snap Ring
± ENGINE HOOD/DOORREAR DOOR
75±31
AVENSIS REPAIR MANUAL (RM1018E)
31. INSTALL REAR DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door panel, as shown in the illustra-
tion.
(b) Install the service hole cover.
HINT:

When installing the service hole cover, pull out the links
and connectors through the service hole cover.

There should be no wrinkles or folds after attaching the
service hole cover.

After attaching the service hole cover, check the sealing
quality.
32. INSTALL REAR DOOR WINDOW REGULATOR
HANDLE ASSY (W/O POWER WINDOW)
(a) Fully close the window.
(b) Install the snap ring to the regulator handle.
(c) Install the regulator handle.
HINT:
With the window fully closed, install the plate and regulator han-
dle with the snap ring as shown in the illustration.

750MY±01
B67990
Rear Door Quarter
Window Glass LH Rear Door Quarter
Window Weatherstrip LH
Wagon Models
Rear Door Quarter
Window Glass LH Sedan and
Liftback Models
Rear Door Window Division Bar Sub±assy
Rear Door Glass
Sub±assy LH Rear Door Glass Run LH
5.5 (56, 49 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Glass Weatherstrip Inner LH
Rear Speaker Assy Power Window Regulator Switch AssyRear Door Window Regulator Sub±assy LH
8.0 (82, 71 in.´lbf)
Rear Door Inside Handle Sub±assy LH
w/ Power Window
8.0 (82, 71 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Base LH
Door Trim Retainer Cap
Window Regulator Inside Handle
Rear Door Window Regulator Handle Shaft Snap Ring
: Specified torqueN´m (kgf´cm, ft´lbf)Rear Door Quarter
Window Weatherstrip LH
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
Rear Door Window Regulator Sub±assy LH
Non±reusable part
Rivet

Clip
Rear Door Trim board Sub±assy LH
75±18
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
REAR DOOR
COMPONENTS

B70388
B66971: Clip
Protective
TapeProtective
Tape
Screw
BoltCushion Rubber
B70121
B68930
Claw A
: Claw 1
2
± ENGINE HOOD/DOORFRONT DOOR
75±9
AVENSIS REPAIR MANUAL (RM1018E)
4. REMOVE POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Using a screwdriver, disengage the 4 claws and clip, and
remove the armrest base panel upper together with the
switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.
(c) Remove the 3 screws and switch from the armrest base
panel upper.
5. REMOVE FRONT DOOR TRIM BOARD SUB±ASSY LH
(a) Disconnect the courtesy lamp connector.
(b) Remove the 3 cushion rubbers.
(c) Remove the 2 screws and bolt as indicated.
(d) Using a clip remover, disengage 9 clips.
(e) Remove the trim board upward.
HINT:
In order to prevent the door panel from being damaged, cover
the areas indicated by the arrow marks in the illustration with
protective tape.
(f) Disengage the 2 claws and remove the courtesy lamp.
6. REMOVE FRONT DOOR GLASS WEATHERSTRIP
INNER LH
(a) Remove the weatherstrip inner upward in the direction in-
dicated by the arrow mark in the illustration.
7. REMOVE FRONT DOOR INSIDE HANDLE SUB±ASSY
LH
(a) Using a screwdriver, disengage the claw A indicated.
HINT:
Tape the screwdriver tip before use.
(b) Move the inside handle in the direction indicated the by
arrow mark in the illustration.
(c) Disconnect the 2 cables from the inside handle.

B62422
B62423
12
B66968
B61434

B68932Hole Plug
± ENGINE HOOD/DOORFRONT DOOR
75±11
AVENSIS REPAIR MANUAL (RM1018E)
14. REMOVE FRONT DOOR GLASS SUB±ASSY LH
HINT:
Insert a shop rag inside the door panel to prevent the glass from
being scratched.
(a) Move the door glass until the bolts appear in the service
holes.
(b) Remove the 2 bolts holding the door glass to the window
regulator.
(c) Remove the door glass in the direction indicated by the
arrows in the illustration.
NOTICE:

Do not damage the glass.

When the bolts are removed, the glass may fall and
become deformed.
(d) Remove the glass run.
15. REMOVE FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Disconnect the window regulator connector.
(b) Remove the 6 bolts and window regulator.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the window regulator through the service hole.
16. REMOVE FRONT DOOR FRAME SUB±ASSY REAR
LOWER LH
(a) Remove the bolt and frame.
HINT:
Remove the frame through the service hole.
17. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
(a) Remove the hole plug.
(b) Using a torx socket wrench (T30), loosen the screw and
remove the cover with the door lock key cylinder installed.

B66894
B56613
1
2
B70122
Screw
B57102
B68928
75±12
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
18. REMOVE FRONT DOOR W/MOTOR LOCK ASSY LH
(a) Disconnect the door lock connector.
(b) Using a torx socket wrench (T30), remove the 3 screws
and door lock.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the door lock through the service hole.
19. REMOVE FRONT DOOR HANDLE ASSY OUTSIDE LH
(a) Remove the handle pushing and pulling it in the direction
indicated by the arrow mark in the illustration.
(b) Remove the outside handle pads front and rear.
20. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Using a torx socket wrench (T30), loosen the screw of the
frame.
(b) Using pliers, disengage the clips and remove the frame,
as shown in the illustration.
NOTICE:
Be sure to remove the outside handle together with the
clips, as the clips will be damaged if they remain attached
to the door panel.
HINT:
Remove the frame through the service hole.
21. REMOVE FRONT DOOR CHECK ASSY LH
(a) Remove the 2 nuts, bolt and check.
HINT:
Remove the check through the service hole.

B65961
Rod
B66894
Adhesive
Adhesive

B68932Hole Plug
B62425
B66972
75±14
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(c) Insert the control rod into the door lock, and then set it to
the door panel.
NOTICE:
Make sure that the handle link is securely engaged with the
lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) Using a torx socket wrench (T30), install the door lock with
the 3 screws.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(f) Connect the door lock connector.
27. INSTALL FRONT DOOR OUTSIDE HANDLE COVER
(a) Using a torx socket wrench (T30), install the cover with the
door lock key cylinder installed with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b) Install the hole plug.
28. INSTALL FRONT DOOR FRAME SUB±ASSY REAR
LOWER LH
(a) Install the frame with the bolt.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
29. I N S TA L L F R O N T D O O R W I N D O W R E G U L ATO R
SUB±ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
window regulator.
NOTICE:
Do not apply grease to the spring of the window regulator.