NAVIGATION SYSTEM
AV-49
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AV
SETTING Button
This button is used to set various navigational functions for conve-
nient use.
The function of each icon is as follows:
VOICE Button
When the guidance volume is set off, and the “VOICE” button is pushed, the guidance volume will be set to
ON, and the system will announce the current vehicle location.
BACK Button
This button has two functions:
To return to the previous screen
When this key is pushed during set-up, set-up will be cancelled, and the screen display will return to the
previous screen.
To finish the set-up
When this key is pushed after set-up is completed, the settings will be renewed as directed, and the
screen will return to the map.
ZOOM IN/ZOOM OUT Button
Use the “ZOOM IN/ZOOM OUT” button to change the scale of the display and height view.
CANCEL Button
This button has two functions:
Operation is cancelled when pushed during operation.
The “CONFIRMATION” screen is displayed during route guidance in the present location map.
DAY/NIGHT Button
To change the display brightness, push the “ ” button.
Precautions for NAVI Control Unit ReplacementEKS00F2T
When replacing the NAVI control unit, eject the map DVD-ROM before disconnecting the battery.
The NAVI control unit has the following information stored in its memory. Record the memory contents
before replacing the control unit, and input them in the new unit as necessary.
SKIA9143E
Icon Description
Display The key also adjusts the display Brightness/Contrast/Map Background.
Language This key is used to choose one of the languages shown on the display.
Navigation Changes various settings of the navigation system.
Navigation Expert Mode This key changes between Expert Mode and Easy Mode.
Guidance Volume Adjusts or turns off volume of the voice guidance.
Help (only easy mode) You can see the explanation of the navigational functions.
POWER STEERING GEAR AND LINKAGE
PS-19
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PS
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Remove rear cover cap from gear sub assembly.
3. Measure adjusting screw height “H”, and loosen adjusting
screw.
CAUTION:
Do not loosen adjusting screw 2 turns or more.
Replace steering gear assembly if adjusting screw is
loosened 2 turns or more and it is removed.
4. Remove mounting bolts of gear sub assembly, then remove
gear sub assembly from gear housing assembly.
CAUTION:
Do not overhaul gear sub assembly because it is non over-
haul part. If there is something wrong with gear sub-assem-
bly, change it to new one.
5. Remove O-ring C from gear housing assembly.
6. Loosen outer socket lock nut, and remove outer socket.
7. Remove boot clamp on the small and big ends, and remove
boot.
CAUTION:
Do not damage inner socket and gear housing assembly
when removing boot. Inner socket and gear housing
assembly must be replaced if inner socket and gear hous-
ing assembly are damaged because it may cause foreign
material interfusion.
8. Move spacer ring to rack assembly side, raise caulking part (at
two points of part A) of lock plate and loosen inner socket, then
remove inner socket from rack assembly.
CAUTION:
When removing lock plate, be careful not to damage the surface of rack assembly. If damaged rack
assembly surface will cause oil leak. Therefore, if the rack assembly surface is damaged, replace
rack assembly.
1. Outer socket 2. Inner socket 3. Boot clamp
4. Boot 5. Boot clamp 6. Lock plate
7. Spacer 8. Rack assembly 9. Rack Teflon ring
10. O-ring A 11. Rear cover cap 12. Rear housing assembly
13. O-ring B 14. Pinion assembly 15. O-ring C
16. Cylinder tubes 17. Gear housing assembly 18. Rack oil seal
19. End cover assembly
SGIA0624E
SGIA0018E
SGIA0363E
PS-24
POWER STEERING GEAR AND LINKAGE
CAUTION:
When installing spacer ring, avoid damaging it.
10. Decide on the neutral position for the rack.
11. Install rear cover cap to gear sub assembly.
CAUTION:
Make sure that the projection of rear cover cap is aligned
with the marking position of gear housing assembly.
1 2 . A p p l y a c o a t o f T h r e e B o n d T B 1111 o r e q u i v a l e n t t o t h e t h r e a d
(2 turns thread), and then screw in the adjusting screw until it
reaches height “H” from gear housing assembly measured
before disassembling.
13. Move rack 10 strokes throughout the full stroke so that the parts
can fit with each other.
14. Measure pinion rotating torque within ±180° of neutral position
of the rack using the preload gauge [SST] and preload adapter
[SST]. Stop the gear at the point where highest torque is read.
15. Loosen adjusting screw and retighten to 5.4 N·m (0.55 kg-m, 48
in-lb), and then loosen by 20 to 40°.
16. Measure pinion rotating torque using the steering gear preload
adapter [SST] and preload gauge [SST] to make sure that the
measured value is within the standard. Readjust if the value is
outside the standard. Replace gear assembly if the value is out
side the standard after readjusting or adjusting screw rotating
torque is 5 N·m (0.51 kg-m, 44 in-lb) or less.
1 7 . A p p l y a c o a t o f T h r e e B o n d T B 1111 o r e q u i v a l e n t t o i n n e r s o c k e t a n d t u r n p i n i o n f u l l y t o l e f t w i t h i n n e r
socket installed to gear housing assembly.Rack stroke “L” : 66.5 mm (2.618 in)
SGIA0629J
SGIA0624E
STC0036D
Pinion rotating torque standard
Around neutral position
(Within±100°) Average A1.67–2.25 N·m
(0.17 – 0.22 kg-m, 1.3 – 1.6 ft-lb)
Maximum variation B 0.98 N·m (0.10 kg-m, 1 ft-lb)
SGIA0936E
BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Work ................................................ 4
Wiring Diagnosis and Trouble Diagnosis ................. 4
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 12
FRONT END HEIGHT ADJUSTMENT ............... 12
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation of Hood Assembly .......... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
DOOR ....................................................................... 18Fitting Adjustment ................................................... 18
FRONT DOOR .................................................... 18
REAR DOOR ....................................................... 18
STRIKER ADJUSTMENT .................................... 18
Removal and Installation of Front Door .................. 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
Removal and Installation of Rear Door ................... 19
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
Door Weatherstrip .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
POWER DOOR LOCK SYSTEM .............................. 22
System Description ................................................. 22
OPERATION ........................................................ 22
Component Parts and Harness Connector Location ... 22
Schematic ............................................................... 23
Wiring Diagram — D/LOCK — ............................... 24
Terminal and Reference Value for Time Control Unit ... 28
Symptom Chart ....................................................... 29
Power Supply and Ground Circuit Check ............... 29
Door Lock/Unlock Switch Check ............................ 30
Door Key Cylinder Switch Check ............................ 32
Front Door Lock Actuator (Driver Side) Check ....... 34
Front Door Lock Actuator (Passenger Side) Check ... 35
Rear Door Lock Actuator LH Check ....................... 36
Rear Door Lock Actuator RH Check ....................... 37
Back Door Lock Actuator Check ............................. 38
Door Switch Check ................................................. 39
Door Unlock Sensor Check .................................... 40
Key Switch Check ................................................... 41
POWER DOOR LOCK — SUPER LOCK — ............ 42
System Description ................................................. 42
OUTLINE ............................................................. 42
OPERATION ........................................................ 42
Schematic ............................................................... 44
Wiring Diagram — S/LOCK — ............................... 45
Terminal and Reference Value for Time Control Unit ... 51
Trouble Diagnoses ................................................. 53
BL-12
HOOD
HOODPFP:65100
Fitting AdjustmentEIS009QH
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove hood lock assembly, loosen the hood hinge nuts and close the hood.
2. Adjust the lateral and longitudinal clearance, and open the hood to tighten the hood hinge mounting bolts
to the specified torque.
3. Install the hood lock temporarily, and align the hood striker and lock so that the centers of striker and lock
become vertical viewed from the front, by moving the hood lock laterally.
4. Tighten hood lock mounting bolts to the specified torque.
FRONT END HEIGHT ADJUSTMENT
1. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to1.5
mm (0.04 to 0.059 in) lower than the fender.
PIIB1215E
BL-14
HOOD
SURFACE HEIGHT ADJUSTMENT
1. Remove hood lock, and adjust the surface height difference of hood, fender and headlamp according to
the fitting standard dimension, by rotating RH and LH bumper rubbers.
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver-
tical when viewed from the front.
3. Make sure that the hood lock secondary latch is properly
engaged with the secondary striker with hood's own weight.
4. Make sure that the hood lock primary latch is securely engaged
with the hood striker with hood's own weight by dropping hood
from approx. 200 mm(7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the
lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front
end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch
is disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
PIIB1082E
HOOD
BL-17
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4. Connect cable securely to the lock.
5. After connection, confirm proper adjustment and operation for
both hood lock and hood opener.
Hood Lock Control InspectionEIS009QK
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is securely
engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged
with the hood striker with hood's own weight by dropping it from
approx 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20
mm (0.79 in) and that hood striker and hood lock primary latch are disengaged. Also make sure that hood
opener returns to the original position.
4. Confirm hood lock is properly lubricated. If necessary, apply
“body grease” at the point shown in the figure.
PIIA3552E
PIIB1082E
PIIA3550E
BL-18
DOOR
DOORPFP:80100
Fitting AdjustmentEIS00A67
FRONT DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove fender protector. Refer to EI-21, "FENDER PROTECTOR" .
2. Working from the inside the fender, loosen hinge mount bolts on the body. Lift rear end of the front door to
adjust clearance and surface difference properly.
REAR DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove upper and lower garnishes on the center pillar. Refer to EI-35, "BODY SIDE TRIM" .
2. Loosen mounting bolts from outside of vehicle, mounting nuts from inside of vehicle. Open rear door.
Raise rear end of it to adjust.
STRIKER ADJUSTMENT
Adjust striker until it is parallel to the lock engagement direction.
PIIA3652E
PIIA0555E